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IAC Assessment: NC0118
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IAC Assessment: NC0118
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IAC Center North Carolina State
Assessment Year 1997
Principal Product electro-pneumatic controls
NAICS n/a
SIC 3743 - Railroad Equipment
Sales $10,000,000-$50,000,000
# of Employees 275
Plant Area (Sq.Ft.) 437,000
Annual Production 5,600,000 Pounds
Production Hrs. Annual 4,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,716 10,531,360 kWh $0.02
Electricity Demand $203,705 22,484 kW-months/year $9.06
Electricity Fees $57,357 - $ -
Natural Gas $112,412 26,818 MMBtu $4.19
TOTAL ENERGY COSTS $551,870
RECOMMENDED SAVINGS* $1,002,670 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,428
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,752
Cost:
$690
$671 39,859 $1,081 119 - - - - - - - - $671
39,859
kWh
$1,081
119
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$803
Cost:
$249
$307 18,171 $496 55 - - - - - - - - $307
18,171
kWh
$496
55
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,932
Cost:
$2,000
$758 44,842 $1,174 130 - - - - - - - - $758
44,842
kWh
$1,174
130
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.7314 REDUCE VENTILATION AIR Savings:
$3,671
Cost:
$12,046
- - - - $3,671 694 - - - - - - -
-
kWh
-
-
kW-months/year
$3,671
694
MMBtu
-
-
gal
-
-
$
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$27,676
Cost:
-
$1,107 65,651 $3,569 394 - - - - $23,000 - - - $1,107
65,651
kWh
$3,569
394
kW-months/year
-
-
MMBtu
-
-
gal
$23,000
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,960
Cost:
$606
$465 27,550 $1,495 166 - - - - - - - - $465
27,550
kWh
$1,495
166
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$680
Cost:
$500
- - - - - - $680 34 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$680
34
gal
-
-
$
-
-
$
08: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$8,290
Cost:
-
$300 17,878 $190 72 - - - - $7,800 - - - $300
17,878
kWh
$190
72
kW-months/year
-
-
MMBtu
-
-
gal
$7,800
-
$
-
-
$
09: 4.1120 REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL Savings:
$942,500
Cost:
$1,200,000
- - - - - - - - - - $942,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$942,500
-
$
10: 4.6510 INSTALL BACK-UP EQUIPMENT Savings:
$13,406
Cost:
$21,000
- - - - - - - - $13,406 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$13,406
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,002,670
Cost:
$1,237,091
$3,608 213,951 $8,005 936 $3,671 694 $680 34 $44,206 - $942,500 - $3,608
213,951
kWh
$8,005
936
kW-months/year
$3,671
694
MMBtu
$680
34
gal
$44,206
-
$
$942,500
-
$
TOTAL IMPLEMENTED Savings:
$29,428
Cost:
$690
$1,778 105,510 $4,650 513 - - - - $23,000 - - - $1,778
105,510
kWh
$4,650
513
kW-months/year
-
-
MMBtu
-
-
gal
$23,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Ancillary Material Cost Primary Product