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IAC Assessment: NC0120
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IAC Assessment: NC0120
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IAC Center North Carolina State
Assessment Year 1997
Principal Product Dry type electrical transformers
NAICS n/a
SIC 3612 - Transformers, Except Electronic
Sales $50,000,000-$100,000,000
# of Employees 275
Plant Area (Sq.Ft.) 127,368
Annual Production 45,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,497 4,887,749 kWh $0.03
Electricity Demand $108,057 10,762 kW-months/year $10.04
Natural Gas $88,319 15,388 MMBtu $5.74
TOTAL ENERGY COSTS $346,908
RECOMMENDED SAVINGS* $38,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,009
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$21,317
Cost:
$8,000
$29,250 975,381 $17,535 2,100 $(-25,468) (-4,437) - - - - - - - - $29,250
975,381
kWh
$17,535
2,100
kW-months/year
$(-25,468)
(-4,437)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$3,966
Cost:
$2,000
- - - - $3,966 691 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,966
691
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,624
Cost:
$320
$1,431 47,773 $1,193 143 - - - - - - - - - - $1,431
47,773
kWh
$1,193
143
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,893
Cost:
$1,300
- - - - $2,893 567 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,893
567
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,005
Cost:
-
$1,192 39,859 $1,813 217 - - - - - - - - - - $1,192
39,859
kWh
$1,813
217
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
06: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,834
Cost:
$2,500
$2,834 94,373 - - - - - - - - - - - - $2,834
94,373
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$965
Cost:
$610
$(-7) (-293) - - - - $972 270,000 - - - - - - $(-7)
(-293)
kWh
-
-
kW-months/year
-
-
MMBtu
$972
270,000
Tgal
-
-
lb
-
-
$
-
-
$
08: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,063
Cost:
$5,200
- - - - - - - - $1,063 50,000 $500 - $(-500) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$1,063
50,000
lb
$500
-
$
$(-500)
-
$
TOTAL RECOMMENDED Savings:
$38,667
Cost:
$19,930
$34,700 1,157,093 $20,541 2,460 $(-18,609) (-3,179) $972 270,000 $1,063 50,000 $500 - $(-500) - $34,700
1,157,093
kWh
$20,541
2,460
kW-months/year
$(-18,609)
(-3,179)
MMBtu
$972
270,000
Tgal
$1,063
50,000
lb
$500
-
$
$(-500)
-
$
TOTAL IMPLEMENTED Savings:
$28,009
Cost:
$13,520
$31,873 1,063,013 $20,541 2,460 $(-25,468) (-4,437) - - $1,063 50,000 $500 - $(-500) - $31,873
1,063,013
kWh
$20,541
2,460
kW-months/year
$(-25,468)
(-4,437)
MMBtu
-
-
Tgal
$1,063
50,000
lb
$500
-
$
$(-500)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Ancillary Material Cost