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IAC Assessment: NC0143
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IAC Assessment: NC0143
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Industrial chemicals
NAICS n/a
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 50,000
Annual Production 75,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $574,046 19,800,411 kWh $0.03
Electricity Demand $263,860 31,600 kW-months/year $8.35
Electricity Fees $137,119 - $ -
Fuel Oil #6 $176,907 47,629 MMBtu $3.71
TOTAL ENERGY COSTS $1,152,932
RECOMMENDED SAVINGS* $138,168 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Fuel Oil #6 Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand LPG Fuel Oil #6 Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,467
Cost:
$700
- - - - - - $3,467 990 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,467
990
MMBtu
-
-
gal
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$50,294
Cost:
$280,937
$21,004 724,502 $8,317 996 - - - - - - $20,973 - $21,004
724,502
kWh
$8,317
996
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$20,973
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$21,615
Cost:
$25,600
$(-2,226) (-76,788) $(-2,595) (-311) $16,310 2,728 $10,126 3,971 - - - - $(-2,226)
(-76,788)
kWh
$(-2,595)
(-311)
kW-months/year
$16,310
2,728
MMBtu
$10,126
3,971
MMBtu
-
-
gal
-
-
$
04: 2.5123 REDUCE FLUID FLOW RATES Savings:
$2,040
Cost:
$2,500
- - - - - - $2,040 800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,040
800
MMBtu
-
-
gal
-
-
$
05: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$15,191
Cost:
$30,000
- - - - - - $14,191 5,565 $1,000 5,500 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,191
5,565
MMBtu
$1,000
5,500
gal
-
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$45,561
Cost:
$55,000
$567 36,049 $(-3,006) (-360) - - - - - - $48,000 - $567
36,049
kWh
$(-3,006)
(-360)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
gal
$48,000
-
$
TOTAL RECOMMENDED Savings:
$138,168
Cost:
$394,737
$19,345 683,763 $2,716 325 $16,310 2,728 $29,824 11,326 $1,000 5,500 $68,973 - $19,345
683,763
kWh
$2,716
325
kW-months/year
$16,310
2,728
MMBtu
$29,824
11,326
MMBtu
$1,000
5,500
gal
$68,973
-
$
TOTAL IMPLEMENTED Savings:
$3,467
Cost:
$700
- - - - - - $3,467 990 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,467
990
MMBtu
-
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ gal $ $
Electricity Usage Electricity Demand LPG Fuel Oil #6 Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand LPG Fuel Oil #6 Other Liquid (non-haz) Personnel Changes