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IAC Assessment: NC0150
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IAC Assessment: NC0150
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Metal plating
NAICS n/a
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 170
Plant Area (Sq.Ft.) 135,000
Annual Production 7,500 Thousand Feet
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $78,418 3,831,184 kWh $0.02
Electricity Demand $94,429 10,682 kW-months/year $8.84
Electricity Fees $12,035 - $ -
Natural Gas $185,328 42,113 MMBtu $4.40
TOTAL ENERGY COSTS $433,740
RECOMMENDED SAVINGS* $65,170 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,488
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Administrative Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ %
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$920
Cost:
$400
$170 7,327 $750 85 - - - - - - - - - - - - $170
7,327
kWh
$750
85
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,383
Cost:
$819
- - - - $1,383 363 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,383
363
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$729
Cost:
$1,532
- - - - $729 192 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$729
192
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$244
Cost:
$800
$244 10,551 - - - - - - - - - - - - - - $244
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$2,244
Cost:
$4,400
$1,873 7,034 $371 42 - - - - - - - - - - - - $1,873
7,034
kWh
$371
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
06: 3.3127 USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS Savings:
$14,434
Cost:
$500
- - - - - - $43,036 9,375,000 $20,400 99,000 $(-95,700) - $46,698 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$43,036
9,375,000
Tgal
$20,400
99,000
lb
$(-95,700)
-
$
$46,698
-
$
-
-
%
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$45,216
Cost:
$16,000
- - - - - - - - - - - - $25,000 - $20,216 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$25,000
-
$
$20,216
-
%
TOTAL RECOMMENDED Savings:
$65,170
Cost:
$24,451
$2,287 24,912 $1,121 127 $2,112 555 $43,036 9,375,000 $20,400 99,000 $(-95,700) - $71,698 - $20,216 - $2,287
24,912
kWh
$1,121
127
kW-months/year
$2,112
555
MMBtu
$43,036
9,375,000
Tgal
$20,400
99,000
lb
$(-95,700)
-
$
$71,698
-
$
$20,216
-
%
TOTAL IMPLEMENTED Savings:
$2,488
Cost:
$5,200
$2,117 17,585 $371 42 - - - - - - - - - - - - $2,117
17,585
kWh
$371
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (haz) Administrative Changes Primary Raw Material Increase in Production