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IAC Assessment: NC0152
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IAC Assessment: NC0152
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IAC Center North Carolina State
Assessment Year 1998
Principal Product Electrical connectors
NAICS n/a
SIC 3643 - Current-carrying Wiring Devices
Sales $10,000,000-$50,000,000
# of Employees 187
Plant Area (Sq.Ft.) 132,600
Annual Production 7,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $240,402 7,374,267 kWh $0.03
Electricity Demand $178,718 15,886 kW-months/year $11.25
Electricity Fees $7,168 - $ -
TOTAL ENERGY COSTS $462,151
RECOMMENDED SAVINGS* $64,538 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,729
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ %
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,388
Cost:
$1,000
$4,388 131,301 - - - - - - - - - - - - $4,388
131,301
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
%
02: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$3,988
Cost:
$13,000
$3,988 119,578 - - - - - - - - - - - - $3,988
119,578
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
%
03: 2.2514 COVER OPEN TANKS Savings:
$1,006
Cost:
$100
$601 17,878 $405 36 - - - - - - - - - - $601
17,878
kWh
$405
36
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
%
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$396
Cost:
$80
$234 7,034 $162 14 - - - - - - - - - - $234
7,034
kWh
$162
14
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
%
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,160
Cost:
-
$3,160 94,666 - - - - - - - - - - - - $3,160
94,666
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
%
06: 3.5112 REPROCESS SPENT OILS ON SITE FOR RE-USE Savings:
$3,010
Cost:
$5,000
- - - - - - $550 330 - - $2,460 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$550
330
gal
-
-
lb
$2,460
-
$
-
-
%
07: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$563
Cost:
$200
- - - - - - - - $563 37,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
$563
37,500
lb
-
-
$
-
-
%
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$16,777
Cost:
$4,000
$(-107) (-3,224) $(-216) (-19) $17,100 5,000,000 - - - - - - - - $(-107)
(-3,224)
kWh
$(-216)
(-19)
kW-months/year
$17,100
5,000,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
%
09: 4.5110 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$31,250
Cost:
$12,850
- - - - - - - - - - - - $31,250 - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$31,250
-
%
TOTAL RECOMMENDED Savings:
$64,538
Cost:
$36,230
$12,264 367,233 $351 31 $17,100 5,000,000 $550 330 $563 37,500 $2,460 - $31,250 - $12,264
367,233
kWh
$351
31
kW-months/year
$17,100
5,000,000
Tgal
$550
330
gal
$563
37,500
lb
$2,460
-
$
$31,250
-
%
TOTAL IMPLEMENTED Savings:
$4,729
Cost:
$300
$3,761 112,544 $405 36 - - - - $563 37,500 - - - - $3,761
112,544
kWh
$405
36
kW-months/year
-
-
Tgal
-
-
gal
$563
37,500
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ gal $ lb $ $ $ %
Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Water Disposal Other Liquid (haz) Solid Waste (non-haz) Ancillary Material Cost Increase in Production