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IAC Assessment: NC0154
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IAC Assessment: NC0154
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IAC Center North Carolina State
Assessment Year 1998
Principal Product rulers and tape measures
NAICS n/a
SIC 3490 -
Sales $50,000,000-$100,000,000
# of Employees 350
Plant Area (Sq.Ft.) 500,000
Annual Production 7,500,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $536,458 19,164,713 kWh $0.03
Electricity Demand $389,763 45,845 kW-months/year $8.50
Electricity Fees $288,472 - $ -
Natural Gas $137,144 32,744 MMBtu $4.19
TOTAL ENERGY COSTS $1,368,108
RECOMMENDED SAVINGS* $597,710 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$2,913
Cost:
$15,000
$3,360 120,164 $2,004 240 $(-2,451) (-585) - - - - - - - - - - $3,360
120,164
kWh
$2,004
240
kW-months/year
$(-2,451)
(-585)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$2,893
Cost:
$3,000
$777 27,843 - - $2,116 505 - - - - - - - - - - $777
27,843
kWh
-
-
kW-months/year
$2,116
505
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$2,295
Cost:
$825
$457 16,413 $721 75 $1,117 222 - - - - - - - - - - $457
16,413
kWh
$721
75
kW-months/year
$1,117
222
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$1,693
Cost:
$5,000
$1,693 60,375 - - - - - - - - - - - - - - $1,693
60,375
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,140
Cost:
-
$627 22,274 $513 67 - - - - - - - - - - - - $627
22,274
kWh
$513
67
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$3,876
Cost:
$1,500
- - - - $3,876 926 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,876
926
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
07: 3.3127 USE ADSORPTION, ION EXCHANGE TO REMOVE CONTAMINANTS Savings:
$62,900
Cost:
$5,500
- - - - - - $12,200 110,685 - - $(-12,000) - $62,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$12,200
110,685
lb
-
-
$
$(-12,000)
-
$
$62,700
-
Tgal
-
-
$
08: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$520,000
Cost:
-
- - - - - - - - $(-10,000) - - - - - $530,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$(-10,000)
-
$
-
-
$
-
-
Tgal
$530,000
-
$
TOTAL RECOMMENDED Savings:
$597,710
Cost:
$30,825
$6,914 247,069 $3,238 382 $4,658 1,068 $12,200 110,685 $(-10,000) - $(-12,000) - $62,700 - $530,000 - $6,914
247,069
kWh
$3,238
382
kW-months/year
$4,658
1,068
MMBtu
$12,200
110,685
lb
$(-10,000)
-
$
$(-12,000)
-
$
$62,700
-
Tgal
$530,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Water Consumption Primary Product