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IAC Assessment: NC0157
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IAC Assessment: NC0157
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Electrical switchgear
NAICS n/a
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $50,000,000-$100,000,000
# of Employees 270
Plant Area (Sq.Ft.) 285,000
Annual Production 11,000 Pieces
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $379,787 8,062,427 kWh $0.05
Electricity Demand $87,712 17,937 kW-months/year $4.89
Electricity Fees $1,372 - $ -
LPG $48,345 9,474 MMBtu $5.10
TOTAL ENERGY COSTS $533,216
RECOMMENDED SAVINGS* $240,674 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,208
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,968
Cost:
$1,500
$1,968 41,911 - - - - - - - - - - - - $1,968
41,911
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,307
Cost:
$240
$1,131 24,033 $176 36 - - - - - - - - - - $1,131
24,033
kWh
$176
36
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$6,654
Cost:
$2,000
$6,654 141,266 - - - - - - - - - - - - $6,654
141,266
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$98,761
Cost:
$465,000
$37,021 838,804 $18,240 3,731 - - - - - - $43,500 - - - $37,021
838,804
kWh
$18,240
3,731
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$43,500
-
$
-
-
$
05: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$17,776
Cost:
$20,000
$17,776 377,491 - - - - - - - - - - - - $17,776
377,491
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$3,015
Cost:
$3,000
$2,515 53,341 - - - - - - - - $500 - - - $2,515
53,341
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$500
-
$
-
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$8,000
Cost:
$200
- - - - - - $8,000 125,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,000
125,000
lb
-
-
$
-
-
$
-
-
$
08: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$100,000
Cost:
$1,000
- - - - - - - - - - - - $100,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$100,000
-
$
09: 4.4540 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$3,193
Cost:
-
$178 3,810 - - $765 150 - - $2,250 - - - - - $178
3,810
kWh
-
-
kW-months/year
$765
150
MMBtu
-
-
lb
$2,250
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$240,674
Cost:
$492,940
$67,243 1,480,656 $18,416 3,767 $765 150 $8,000 125,000 $2,250 - $44,000 - $100,000 - $67,243
1,480,656
kWh
$18,416
3,767
kW-months/year
$765
150
MMBtu
$8,000
125,000
lb
$2,250
-
$
$44,000
-
$
$100,000
-
$
TOTAL IMPLEMENTED Savings:
$14,208
Cost:
$3,200
$2,693 57,151 - - $765 150 $8,000 125,000 $2,250 - $500 - - - $2,693
57,151
kWh
-
-
kW-months/year
$765
150
MMBtu
$8,000
125,000
lb
$2,250
-
$
$500
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production Electricity Usage Electricity Demand LPG Solid Waste (non-haz) Personnel Changes Administrative Changes By-product Production