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IAC Assessment: NC0159
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IAC Assessment: NC0159
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Metal components for furniture
NAICS n/a
SIC 2515 - Mattresses And Bedsprings
Sales $10,000,000-$50,000,000
# of Employees 375
Plant Area (Sq.Ft.) 285,000
Annual Production 1,300,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $311,973 7,648,593 kWh $0.04
Electricity Demand $93,911 18,972 kW-months/year $4.95
Electricity Fees $155 - $ -
Natural Gas $171,038 35,556 MMBtu $4.81
TOTAL ENERGY COSTS $581,429
RECOMMENDED SAVINGS* $213,899 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,846
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ %
01: 2.7122 DISCONNECT BALLASTS Savings:
$5,744
Cost:
$100
$4,925 120,750 $819 165 - - - - - - - - $4,925
120,750
kWh
$819
165
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
%
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,313
Cost:
$600
$4,557 111,665 $756 153 - - - - - - - - $4,557
111,665
kWh
$756
153
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
%
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$13,403
Cost:
-
$13,403 328,546 - - - - - - - - - - $13,403
328,546
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,446
Cost:
$1,700
$2,955 72,392 $491 99 - - - - - - - - $2,955
72,392
kWh
$491
99
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,243
Cost:
$1,500
- - - - $15,243 3,169 - - - - - - -
-
kWh
-
-
kW-months/year
$15,243
3,169
MMBtu
-
-
Tgal
-
-
gal
-
-
%
06: 2.2447 HEAT WATER WITH EXHAUST HEAT Savings:
$1,789
Cost:
$2,000
- - - - $1,789 372 - - - - - - -
-
kWh
-
-
kW-months/year
$1,789
372
MMBtu
-
-
Tgal
-
-
gal
-
-
%
07: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$3,836
Cost:
$20,000
- - - - - - - - $3,836 825 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,836
825
gal
-
-
%
08: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$165,125
Cost:
$55,000
- - - - - - $(-5,500) (-1,100,000) - - $170,625 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-5,500)
(-1,100,000)
Tgal
-
-
gal
$170,625
-
%
TOTAL RECOMMENDED Savings:
$213,899
Cost:
$80,900
$25,840 633,353 $2,066 417 $17,032 3,541 $(-5,500) (-1,100,000) $3,836 825 $170,625 - $25,840
633,353
kWh
$2,066
417
kW-months/year
$17,032
3,541
MMBtu
$(-5,500)
(-1,100,000)
Tgal
$3,836
825
gal
$170,625
-
%
TOTAL IMPLEMENTED Savings:
$12,846
Cost:
$2,700
$9,482 232,415 $1,575 318 $1,789 372 - - - - - - $9,482
232,415
kWh
$1,575
318
kW-months/year
$1,789
372
MMBtu
-
-
Tgal
-
-
gal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Increase in Production