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IAC Assessment: NC0163
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IAC Assessment: NC0163
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Fuel filters and pumps
NAICS n/a
SIC 3564 - Blowers And Fans
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 180,000
Annual Production 8,400,000 Pieces
Production Hrs. Annual 7,200
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $676,059 15,418,523 kWh $0.04
Electricity Demand $386,137 30,817 kW-months/year $12.53
Natural Gas $141,656 27,860 MMBtu $5.08
TOTAL ENERGY COSTS $1,203,852
RECOMMENDED SAVINGS* $131,659 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,159
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material Water Consumption Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal $ %
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$11,222
Cost:
$17,000
$11,222 255,862 - - - - - - - - - - - - $11,222
255,862
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
%
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,614
Cost:
$1,600
$1,614 36,928 - - - - - - - - - - - - $1,614
36,928
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
%
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,866
Cost:
$25
$5,175 118,113 $2,691 215 - - - - - - - - - - $5,175
118,113
kWh
$2,691
215
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
%
04: 2.2514 COVER OPEN TANKS Savings:
$24,515
Cost:
$21,000
$16,937 386,284 $7,578 605 - - - - - - - - - - $16,937
386,284
kWh
$7,578
605
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,985
Cost:
$35,000
- - - - $19,985 3,934 - - - - - - - - -
-
kWh
-
-
kW-months/year
$19,985
3,934
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
-
-
%
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$4,068
Cost:
$1,000
- - - - - - $4,068 1,290,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,068
1,290,000
Tgal
-
-
$
-
-
Tgal
-
-
%
07: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$7,389
Cost:
$4,500
$(-262) (-5,862) $(-150) (-12) - - - - - - $7,801 - - - $(-262)
(-5,862)
kWh
$(-150)
(-12)
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$7,801
-
Tgal
-
-
%
08: 4.1110 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$55,000
Cost:
$14,000
$467 10,844 - - $(-265) (-52) - - $(-202) - - - $55,000 - $467
10,844
kWh
-
-
kW-months/year
$(-265)
(-52)
MMBtu
-
-
Tgal
$(-202)
-
$
-
-
Tgal
$55,000
-
%
TOTAL RECOMMENDED Savings:
$131,659
Cost:
$94,125
$35,153 802,169 $10,119 808 $19,720 3,882 $4,068 1,290,000 $(-202) - $7,801 - $55,000 - $35,153
802,169
kWh
$10,119
808
kW-months/year
$19,720
3,882
MMBtu
$4,068
1,290,000
Tgal
$(-202)
-
$
$7,801
-
Tgal
$55,000
-
%
TOTAL IMPLEMENTED Savings:
$87,159
Cost:
$38,125
$18,216 415,885 $2,541 203 $(-265) (-52) $4,068 1,290,000 $(-202) - $7,801 - $55,000 - $18,216
415,885
kWh
$2,541
203
kW-months/year
$(-265)
(-52)
MMBtu
$4,068
1,290,000
Tgal
$(-202)
-
$
$7,801
-
Tgal
$55,000
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Primary Raw Material Water Consumption Increase in Production