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IAC Assessment: NC0172
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IAC Assessment: NC0172
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IAC Center North Carolina State
Assessment Year 1999
Principal Product
NAICS n/a
SIC 2011 - Meat Packing Plants
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 150,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $515,222 21,930,833 kWh $0.02
Electricity Demand $484,144 43,035 kW-months/year $11.25
Electricity Fees $193,728 - $ -
Fuel Oil #6 $319,226 89,383 MMBtu $3.57
TOTAL ENERGY COSTS $1,512,508
RECOMMENDED SAVINGS* $226,924 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
01: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$125,000
Cost:
$52,000
- - - - - - - - - - $125,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$125,000
-
%
02: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$4,485
Cost:
-
- - - - $4,485 1,222 - - - - - - -
-
kWh
-
-
kW-months/year
$4,485
1,222
MMBtu
-
-
lb
-
-
$
-
-
%
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$636
Cost:
$476
- - - - $636 173 - - - - - - -
-
kWh
-
-
kW-months/year
$636
173
MMBtu
-
-
lb
-
-
$
-
-
%
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,986
Cost:
$40
$10,986 467,761 - - - - - - - - - - $10,986
467,761
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$71,741
Cost:
$40,000
- - - - $71,741 19,548 - - - - - - -
-
kWh
-
-
kW-months/year
$71,741
19,548
MMBtu
-
-
lb
-
-
$
-
-
%
06: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$10,026
Cost:
$25,900
$5,932 182,005 $4,094 365 - - - - - - - - $5,932
182,005
kWh
$4,094
365
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
07: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$188
Cost:
$300
- - - - - - $188 12,500 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$188
12,500
lb
-
-
$
-
-
%
08: 3.4151 MINIMIZE WATER USAGE Savings:
$2,627
Cost:
$2,500
- - - - $2,627 751 - - - - - - -
-
kWh
-
-
kW-months/year
$2,627
751
MMBtu
-
-
lb
-
-
$
-
-
%
09: 3.4151 MINIMIZE WATER USAGE Savings:
$1,235
Cost:
$1,200
- - - - - - - - $1,235 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$1,235
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$226,924
Cost:
$122,416
$16,918 649,766 $4,094 365 $79,489 21,694 $188 12,500 $1,235 - $125,000 - $16,918
649,766
kWh
$4,094
365
kW-months/year
$79,489
21,694
MMBtu
$188
12,500
lb
$1,235
-
$
$125,000
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ %
Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Fuel Oil #6 Solid Waste (non-haz) Ancillary Material Cost Increase in Production