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IAC Assessment: NC0179
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IAC Assessment: NC0179
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Painted parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 11
Plant Area (Sq.Ft.) 48,000
Annual Production 50,000 Pieces
Production Hrs. Annual 2,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,245 443,728 kWh $0.05
Electricity Demand $8,565 2,202 kW-months/year $3.89
Electricity Fees $29 - $ -
Natural Gas $22,821 4,207 MMBtu $5.42
TOTAL ENERGY COSTS $62,513
RECOMMENDED SAVINGS* $9,681 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,268
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$453
Cost:
$340
$304 6,448 $149 38 - - - - - - - - $304
6,448
kWh
$149
38
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$128
Cost:
$120
$105 2,052 $23 6 - - - - - - - - $105
2,052
kWh
$23
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
03: 2.7131 ADD AREA LIGHTING SWITCHES Savings:
$121
Cost:
$640
$82 1,758 $39 10 - - - - - - - - $82
1,758
kWh
$39
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$164
Cost:
$800
- - - - $164 30 - - - - - - -
-
kWh
-
-
kW-months/year
$164
30
MMBtu
-
-
$
-
-
Tgal
-
-
$
05: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$4,315
Cost:
$1,425
$(-36) (-879) $(-17) (-4) - - - - $4,368 - - - $(-36)
(-879)
kWh
$(-17)
(-4)
kW-months/year
-
-
MMBtu
-
-
$
$4,368
-
Tgal
-
-
$
06: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$4,000
Cost:
$2,500
- - - - - - $4,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,000
-
$
-
-
Tgal
-
-
$
07: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$500
Cost:
-
- - - - - - - - - - $500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
$500
-
$
TOTAL RECOMMENDED Savings:
$9,681
Cost:
$5,825
$455 9,379 $194 50 $164 30 $4,000 - $4,368 - $500 - $455
9,379
kWh
$194
50
kW-months/year
$164
30
MMBtu
$4,000
-
$
$4,368
-
Tgal
$500
-
$
TOTAL IMPLEMENTED Savings:
$5,268
Cost:
$1,765
$268 5,569 $132 34 - - - - $4,368 - $500 - $268
5,569
kWh
$132
34
kW-months/year
-
-
MMBtu
-
-
$
$4,368
-
Tgal
$500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Primary Product