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IAC Assessment: NC0180
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IAC Assessment: NC0180
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IAC Center North Carolina State
Assessment Year 1999
Principal Product Processed meat
NAICS n/a
SIC 2013 - Sausages And Other Prepared Meats
Sales $100,000,000-$500,000,000
# of Employees 675
Plant Area (Sq.Ft.) 300,000
Annual Production 33,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $432,011 18,788,687 kWh $0.02
Electricity Demand $687,791 44,413 kW-months/year $15.49
Electricity Fees $7,184 - $ -
Natural Gas $322,073 88,339 MMBtu $3.65
TOTAL ENERGY COSTS $1,710,500
RECOMMENDED SAVINGS* $93,494 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,306
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$8,324
Cost:
$2,000
- - - - $8,324 2,287 - - - - - - -
-
kWh
-
-
kW-months/year
$8,324
2,287
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,282
Cost:
$1,500
$2,705 117,526 $2,577 161 - - - - - - - - $2,705
117,526
kWh
$2,577
161
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,440
Cost:
$53,360
- - - - $15,440 4,242 - - - - - - -
-
kWh
-
-
kW-months/year
$15,440
4,242
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,175
Cost:
$3,250
- - - - $1,175 174 - - - - - - -
-
kWh
-
-
kW-months/year
$1,175
174
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$188
Cost:
$300
- - - - - - - - $188 12,500 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$188
12,500
lb
-
-
$
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$15,265
Cost:
$1,500
$(-30) (-1,172) $(-17) (-1) - - $15,312 2,352,000 - - - - $(-30)
(-1,172)
kWh
$(-17)
(-1)
kW-months/year
-
-
MMBtu
$15,312
2,352,000
Tgal
-
-
lb
-
-
$
07: 4.114 ADD/MODIFY EQUIPMENT TO IMPROVE DRYING PROCESS Savings:
$47,820
Cost:
$68,000
$(-1,417) (-61,547) $(-3,037) (-190) $(-3,886) (-1,067) - - - - $56,160 - $(-1,417)
(-61,547)
kWh
$(-3,037)
(-190)
kW-months/year
$(-3,886)
(-1,067)
MMBtu
-
-
Tgal
-
-
lb
$56,160
-
$
TOTAL RECOMMENDED Savings:
$93,494
Cost:
$129,910
$1,258 54,807 $(-477) (-30) $21,053 5,636 $15,312 2,352,000 $188 12,500 $56,160 - $1,258
54,807
kWh
$(-477)
(-30)
kW-months/year
$21,053
5,636
MMBtu
$15,312
2,352,000
Tgal
$188
12,500
lb
$56,160
-
$
TOTAL IMPLEMENTED Savings:
$93,306
Cost:
$129,610
$1,258 54,807 $(-477) (-30) $21,053 5,636 $15,312 2,352,000 - - $56,160 - $1,258
54,807
kWh
$(-477)
(-30)
kW-months/year
$21,053
5,636
MMBtu
$15,312
2,352,000
Tgal
-
-
lb
$56,160
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes