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IAC Assessment: NC0190
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IAC Assessment: NC0190
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Denim fabric
NAICS n/a
SIC 2210 -
Sales $50,000,000-$100,000,000
# of Employees 700
Plant Area (Sq.Ft.) 500,000
Annual Production 1,300 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,577,233 85,932,885 kWh $0.03
Electricity Demand $1,200,092 36,764 kW-months/year $32.64
Electricity Fees $156,885 - $ -
Fuel Oil #6 $1,183,977 427,091 MMBtu $2.77
TOTAL ENERGY COSTS $5,118,350
RECOMMENDED SAVINGS* $334,354 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$16,521
Cost:
$3,000
- - - - $16,521 5,964 - - - - -
-
kWh
-
-
kW-months/year
$16,521
5,964
MMBtu
-
-
Tgal
-
-
lb
02: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$16,531
Cost:
$15,000
- - - - $16,531 5,968 - - - - -
-
kWh
-
-
kW-months/year
$16,531
5,968
MMBtu
-
-
Tgal
-
-
lb
03: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$163
Cost:
$300
- - - - - - - - $163 10,850 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$163
10,850
lb
04: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$19,521
Cost:
$8,000
- - - - $12,321 4,448 $7,200 5,760,000 - - -
-
kWh
-
-
kW-months/year
$12,321
4,448
MMBtu
$7,200
5,760,000
Tgal
-
-
lb
05: 2.7122 DISCONNECT BALLASTS Savings:
$2,180
Cost:
$1,800
$1,422 47,479 $758 95 - - - - - - $1,422
47,479
kWh
$758
95
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$202,493
Cost:
$450,000
$(-4,186) (-139,508) $(-2,120) (-279) $210,479 75,985 $(-1,680) (-1,344,000) - - $(-4,186)
(-139,508)
kWh
$(-2,120)
(-279)
kW-months/year
$210,479
75,985
MMBtu
$(-1,680)
(-1,344,000)
Tgal
-
-
lb
07: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$76,945
Cost:
$200,000
- - - - $76,945 27,778 - - - - -
-
kWh
-
-
kW-months/year
$76,945
27,778
MMBtu
-
-
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$334,354
Cost:
$678,100
$(-2,764) (-92,029) $(-1,362) (-184) $332,797 120,143 $5,520 4,416,000 $163 10,850 $(-2,764)
(-92,029)
kWh
$(-1,362)
(-184)
kW-months/year
$332,797
120,143
MMBtu
$5,520
4,416,000
Tgal
$163
10,850
lb
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Fuel Oil #6 Water Disposal Solid Waste (non-haz)