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IAC Assessment: NC0205
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IAC Assessment: NC0205
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IAC Center North Carolina State
Assessment Year 2000
Principal Product Denim weaving
NAICS n/a
SIC 2210 -
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 250,000
Annual Production 1,300 Thousand Feet
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $515,447 17,186,694 kWh $0.03
Electricity Demand $240,016 29,725 kW-months/year $8.07
Electricity Fees $31,379 - $ -
Natural Gas $378,143 86,426 MMBtu $4.38
TOTAL ENERGY COSTS $1,164,985
RECOMMENDED SAVINGS* $66,364 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ %
01: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$6,613
Cost:
$1,000
$2,665 88,804 $3,948 420 - - - - - - - - - - $2,665
88,804
kWh
$3,948
420
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$7,579
Cost:
$20,000
$4,135 137,749 $3,444 357 - - - - - - - - - - $4,135
137,749
kWh
$3,444
357
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$15,232
Cost:
$20,000
$15,232 507,913 - - - - - - - - - - - - $15,232
507,913
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
04: 4.6410 ELIMINATE SHUTDOWNS OF CONTROLS DUE TO OVERHEATING Savings:
$11,092
Cost:
$16,250
$339 11,430 $501 50 - - $(-243) (-194,245) - - - - $10,495 - $339
11,430
kWh
$501
50
kW-months/year
-
-
MMBtu
$(-243)
(-194,245)
Tgal
-
-
$
-
-
$
$10,495
-
%
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$10,548
Cost:
$2,000
- - - - $10,548 2,408 - - - - - - - - -
-
kWh
-
-
kW-months/year
$10,548
2,408
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$15,300
Cost:
$200
- - - - - - - - $15,000 - $300 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,000
-
$
$300
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$66,364
Cost:
$59,450
$22,371 745,896 $7,893 827 $10,548 2,408 $(-243) (-194,245) $15,000 - $300 - $10,495 - $22,371
745,896
kWh
$7,893
827
kW-months/year
$10,548
2,408
MMBtu
$(-243)
(-194,245)
Tgal
$15,000
-
$
$300
-
$
$10,495
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Ancillary Material Cost Increase in Production