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IAC Assessment: NC0218
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IAC Assessment: NC0218
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IAC Center North Carolina State
Assessment Year 2001
Principal Product Paper and paperboard
NAICS n/a
SIC 2620 -
Sales >$500,000,000
# of Employees 1,120
Plant Area (Sq.Ft.) 1,000,000
Annual Production 1,000,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,802,216 199,608,676 kWh $0.02
Electricity Demand $2,201,736 373,368 kW-months/year $5.90
Electricity Fees $676,413 - $ -
Natural Gas $99,157 13,472 MMBtu $7.36
Fuel Oil #6 $4,350,820 997,254 MMBtu $4.36
Coal $14,831,543 10,535,862 MMBtu $1.41
TOTAL ENERGY COSTS $30,606,885
RECOMMENDED SAVINGS* $2,975,558 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal Water Disposal Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Coal Water Disposal Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$174,785
Cost:
$150,000
- - - - $174,785 128,518 - - - - - - - - -
-
kWh
-
-
kW-months/year
$174,785
128,518
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$174,612
Cost:
$150,000
- - - - $174,612 128,391 - - - - - - - - -
-
kWh
-
-
kW-months/year
$174,612
128,391
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$315,564
Cost:
$200,000
- - - - $315,564 232,032 - - - - - - - - -
-
kWh
-
-
kW-months/year
$315,564
232,032
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
04: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$226,435
Cost:
$225,000
- - - - $226,435 149,957 - - - - - - - - -
-
kWh
-
-
kW-months/year
$226,435
149,957
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.1222 INSTALL TURBULATORS Savings:
$30,777
Cost:
$70,000
- - - - $30,777 22,630 - - - - - - - - -
-
kWh
-
-
kW-months/year
$30,777
22,630
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
06: 2.1222 INSTALL TURBULATORS Savings:
$11,012
Cost:
$70,000
- - - - $11,012 8,097 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,012
8,097
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
07: 2.1222 INSTALL TURBULATORS Savings:
$23,924
Cost:
$70,000
- - - - $23,924 17,591 - - - - - - - - -
-
kWh
-
-
kW-months/year
$23,924
17,591
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
08: 2.1222 INSTALL TURBULATORS Savings:
$84,109
Cost:
$125,000
- - - - $84,109 58,409 - - - - - - - - -
-
kWh
-
-
kW-months/year
$84,109
58,409
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
09: 2.1222 INSTALL TURBULATORS Savings:
$231,014
Cost:
$77,000
- - - - $231,014 152,990 - - - - - - - - -
-
kWh
-
-
kW-months/year
$231,014
152,990
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
10: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$319,343
Cost:
$25,000
$(-111,342) (-4,620,000) $(-63,558) (-4,950) $323,891 229,710 $170,352 252,000,000 - - - - - - $(-111,342)
(-4,620,000)
kWh
$(-63,558)
(-4,950)
kW-months/year
$323,891
229,710
MMBtu
$170,352
252,000,000
Tgal
-
-
$
-
-
$
-
-
$
11: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$86,233
Cost:
$120,000
$6,671 276,816 $2,234 379 - - $77,328 108,000,000 - - - - - - $6,671
276,816
kWh
$2,234
379
kW-months/year
-
-
MMBtu
$77,328
108,000,000
Tgal
-
-
$
-
-
$
-
-
$
12: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$20,883
Cost:
$31,350
$(-8,422) (-349,440) $(-2,205) (-374) $22,522 15,973 $8,988 19,972,800 - - - - - - $(-8,422)
(-349,440)
kWh
$(-2,205)
(-374)
kW-months/year
$22,522
15,973
MMBtu
$8,988
19,972,800
Tgal
-
-
$
-
-
$
-
-
$
13: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$8,528
Cost:
$20,000
$(-4,049) (-168,000) $(-1,060) (-180) $13,329 9,453 $308 684,982 - - - - - - $(-4,049)
(-168,000)
kWh
$(-1,060)
(-180)
kW-months/year
$13,329
9,453
MMBtu
$308
684,982
Tgal
-
-
$
-
-
$
-
-
$
14: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$207,849
Cost:
$51,229
$(-1,901) (-78,889) $(-641) (-108) - - - - $67,511 - - - $142,880 - $(-1,901)
(-78,889)
kWh
$(-641)
(-108)
kW-months/year
-
-
MMBtu
-
-
Tgal
$67,511
-
$
-
-
$
$142,880
-
$
15: 4.2140 PURCHASE APPROPRIATELY SIZED MATERIAL Savings:
$500,000
Cost:
$600,000
$1,252 51,970 - - $13,748 9,750 - - - - $340,000 - $145,000 - $1,252
51,970
kWh
-
-
kW-months/year
$13,748
9,750
MMBtu
-
-
Tgal
-
-
$
$340,000
-
$
$145,000
-
$
16: 4.2120 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$255,405
Cost:
$102,000
- - - - - - - - $81,950 - - - $173,455 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$81,950
-
$
-
-
$
$173,455
-
$
17: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$979
Cost:
$1,000
$733 30,421 $246 42 - - - - - - - - - - $733
30,421
kWh
$246
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
18: 2.7134 USE PHOTOCELL CONTROLS Savings:
$811
Cost:
$1,625
$486 20,148 $325 55 - - - - - - - - - - $486
20,148
kWh
$325
55
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
19: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$58,457
Cost:
$103,241
$43,323 1,797,640 $15,134 2,570 - - - - - - - - - - $43,323
1,797,640
kWh
$15,134
2,570
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
20: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$210,370
Cost:
$299,250
$155,929 6,470,088 $54,441 9,243 - - - - - - - - - - $155,929
6,470,088
kWh
$54,441
9,243
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
21: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$34,468
Cost:
$33,000
$18,992 788,052 $6,630 1,126 - - - - $8,846 - - - - - $18,992
788,052
kWh
$6,630
1,126
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,846
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$2,975,558
Cost:
$2,524,695
$101,672 4,218,806 $11,546 7,803 $1,645,722 1,163,501 $256,976 380,657,782 $158,307 - $340,000 - $461,335 - $101,672
4,218,806
kWh
$11,546
7,803
kW-months/year
$1,645,722
1,163,501
MMBtu
$256,976
380,657,782
Tgal
$158,307
-
$
$340,000
-
$
$461,335
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Coal Water Disposal Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Coal Water Disposal Administrative Changes Primary Raw Material Ancillary Material Cost