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IAC Assessment: NC0232
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IAC Assessment: NC0232
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IAC Center North Carolina State
Assessment Year 2002
Principal Product Tissue boxes
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 108,000
Annual Production 300,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,668 5,933,040 kWh $0.03
Electricity Demand $106,903 11,226 kW-months/year $9.52
Electricity Fees $8,624 - $ -
Natural Gas $41,142 4,303 MMBtu $9.56
TOTAL ENERGY COSTS $316,337
RECOMMENDED SAVINGS* $33,365 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,434
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$13,002
Cost:
$800
$(-119) (-4,416) $(-83) (-9) - - $13,204 3,292,790 $(-119)
(-4,416)
kWh
$(-83)
(-9)
kW-months/year
-
-
MMBtu
$13,204
3,292,790
Tgal
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$12,335
Cost:
$15,000
$794 29,405 $11,541 1,225 - - - - $794
29,405
kWh
$11,541
1,225
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,645
Cost:
$1,818
$1,098 40,653 $547 58 - - - - $1,098
40,653
kWh
$547
58
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$561
Cost:
$248
$374 13,860 $187 20 - - - - $374
13,860
kWh
$187
20
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$740
Cost:
$150
$494 18,294 $246 26 - - - - $494
18,294
kWh
$246
26
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$596
Cost:
$1,100
- - - - $596 59 - - -
-
kWh
-
-
kW-months/year
$596
59
MMBtu
-
-
Tgal
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,486
Cost:
$850
$2,994 110,880 $1,492 158 - - - - $2,994
110,880
kWh
$1,492
158
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$33,365
Cost:
$19,966
$5,635 208,676 $13,930 1,478 $596 59 $13,204 3,292,790 $5,635
208,676
kWh
$13,930
1,478
kW-months/year
$596
59
MMBtu
$13,204
3,292,790
Tgal
TOTAL IMPLEMENTED Savings:
$20,434
Cost:
$3,866
$4,841 179,271 $2,389 253 - - $13,204 3,292,790 $4,841
179,271
kWh
$2,389
253
kW-months/year
-
-
MMBtu
$13,204
3,292,790
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal