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IAC Assessment: NC0251
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IAC Assessment: NC0251
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IAC Center North Carolina State
Assessment Year 2002
Principal Product Aluminum extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 130,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $401,600 8,172,000 kWh $0.05
Electricity Demand $101,502 20,757 kW-months/year $4.89
Electricity Fees $2,215 - $ -
Natural Gas $325,509 53,072 MMBtu $6.13
TOTAL ENERGY COSTS $830,826
RECOMMENDED SAVINGS* $95,741 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,272
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3522 INCREASE ELECTRICAL CONDUCTOR SIZE TO REDUCE DISTRIBUTION LOSSES Savings:
$29,079
Cost:
$130,000
$25,488 514,080 $3,591 734 - - $25,488
514,080
kWh
$3,591
734
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$50,797
Cost:
$100,000
- - - - $50,797 8,424 -
-
kWh
-
-
kW-months/year
$50,797
8,424
MMBtu
03: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$4,593
Cost:
$7,000
- - - - $4,593 762 -
-
kWh
-
-
kW-months/year
$4,593
762
MMBtu
04: 2.5122 REPLACE HIGH RESISTANCE DUCTS, PIPES, AND FITTINGS Savings:
$6,367
Cost:
$10,000
$5,581 112,560 $786 161 - - $5,581
112,560
kWh
$786
161
kW-months/year
-
-
MMBtu
05: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$4,768
Cost:
$10,000
- - - - $4,768 791 -
-
kWh
-
-
kW-months/year
$4,768
791
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$137
Cost:
$574
$113 2,262 $24 6 - - $113
2,262
kWh
$24
6
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$95,741
Cost:
$257,574
$31,182 628,902 $4,401 901 $60,158 9,977 $31,182
628,902
kWh
$4,401
901
kW-months/year
$60,158
9,977
MMBtu
TOTAL IMPLEMENTED Savings:
$11,272
Cost:
$20,574
$5,694 114,822 $810 167 $4,768 791 $5,694
114,822
kWh
$810
167
kW-months/year
$4,768
791
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas