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IAC Assessment: NC0253
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IAC Assessment: NC0253
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Polyurethane foam
NAICS n/a
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 500,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $268,045 10,148,000 kWh $0.03
Electricity Demand $132,423 18,906 kW-months/year $7.00
Electricity Fees $8,606 - $ -
Natural Gas $113,717 18,434 MMBtu $6.17
TOTAL ENERGY COSTS $522,791
RECOMMENDED SAVINGS* $90,953 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$81,956
Cost:
$105,000
$50,803 1,881,600 $25,320 2,688 - - $5,833 - $50,803
1,881,600
kWh
$25,320
2,688
kW-months/year
-
-
MMBtu
$5,833
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$3,127
Cost:
$1,000
- - - - $3,127 534 - - -
-
kWh
-
-
kW-months/year
$3,127
534
MMBtu
-
-
$
03: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$694
Cost:
$432
$423 15,672 $271 29 - - - - $423
15,672
kWh
$271
29
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$130
Cost:
$48
$42 1,551 $88 9 - - - - $42
1,551
kWh
$88
9
kW-months/year
-
-
MMBtu
-
-
$
05: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$5,046
Cost:
$2,000
$688 (-10,767) $4,358 450 - - - - $688
(-10,767)
kWh
$4,358
450
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$90,953
Cost:
$108,480
$51,956 1,888,056 $30,037 3,176 $3,127 534 $5,833 - $51,956
1,888,056
kWh
$30,037
3,176
kW-months/year
$3,127
534
MMBtu
$5,833
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost