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IAC Assessment: NC0255
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IAC Assessment: NC0255
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Steam traps and valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3490 -
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 80,000
Annual Production 172,000 Pieces
Production Hrs. Annual 4,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,650 4,793,406 kWh $0.02
Electricity Demand $158,380 13,466 kW-months/year $11.76
Natural Gas $152,481 25,070 MMBtu $6.08
TOTAL ENERGY COSTS $476,533
RECOMMENDED SAVINGS* $317,127 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,638
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
01: 4.1210 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING Savings:
$300,000
Cost:
$150,000
- - - - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$300,000
-
%
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,060
Cost:
$7,000
$6,060 256,356 - - - - - - - - $6,060
256,356
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,159
Cost:
$5,600
- - - - $4,159 684 - - - - -
-
kWh
-
-
kW-months/year
$4,159
684
MMBtu
-
-
Tgal
-
-
%
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$3,602
Cost:
$500
- - - - $1,977 325 $1,625 240,000 - - -
-
kWh
-
-
kW-months/year
$1,977
325
MMBtu
$1,625
240,000
Tgal
-
-
%
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,425
Cost:
$350
- - - - $2,224 366 $201 29,736 - - -
-
kWh
-
-
kW-months/year
$2,224
366
MMBtu
$201
29,736
Tgal
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$213
Cost:
$240
$90 3,790 $123 11 - - - - - - $90
3,790
kWh
$123
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$668
Cost:
$120
$80 3,364 $588 54 - - - - - - $80
3,364
kWh
$588
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$317,127
Cost:
$163,810
$6,230 263,510 $711 65 $8,360 1,375 $1,826 269,736 $300,000 - $6,230
263,510
kWh
$711
65
kW-months/year
$8,360
1,375
MMBtu
$1,826
269,736
Tgal
$300,000
-
%
TOTAL IMPLEMENTED Savings:
$2,638
Cost:
$590
$90 3,790 $123 11 $2,224 366 $201 29,736 - - $90
3,790
kWh
$123
11
kW-months/year
$2,224
366
MMBtu
$201
29,736
Tgal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production