IAC logo
IAC Assessment: NC0255
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: NC0255
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center North Carolina State
Assessment Year 2003
Principal Product Steam traps and valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3490 -
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 80,000
Annual Production 172,000 Pieces
Production Hrs. Annual 4,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $111,650 4,793,406 kWh $0.02
Electricity Demand $158,380 13,466 kW-months/year $11.76
Natural Gas $152,481 25,070 MMBtu $6.08
TOTAL ENERGY COSTS $476,533
RECOMMENDED SAVINGS* $317,127 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,638
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
01: 4.121 MAINTAIN CLEAN CONDITIONS BEFORE PAINTING Savings:
$300,000
Cost:
$150,000
- - - - - - - - $300,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$300,000
-
%
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,060
Cost:
$7,000
$6,060 256,356 - - - - - - - - $6,060
256,356
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,159
Cost:
$5,600
- - - - $4,159 684 - - - - -
-
kWh
-
-
kW-months/year
$4,159
684
MMBtu
-
-
Tgal
-
-
%
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$3,602
Cost:
$500
- - - - $1,977 325 $1,625 240,000 - - -
-
kWh
-
-
kW-months/year
$1,977
325
MMBtu
$1,625
240,000
Tgal
-
-
%
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,425
Cost:
$350
- - - - $2,224 366 $201 29,736 - - -
-
kWh
-
-
kW-months/year
$2,224
366
MMBtu
$201
29,736
Tgal
-
-
%
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$213
Cost:
$240
$90 3,790 $123 11 - - - - - - $90
3,790
kWh
$123
11
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$668
Cost:
$120
$80 3,364 $588 54 - - - - - - $80
3,364
kWh
$588
54
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$317,127
Cost:
$163,810
$6,230 263,510 $711 65 $8,360 1,375 $1,826 269,736 $300,000 - $6,230
263,510
kWh
$711
65
kW-months/year
$8,360
1,375
MMBtu
$1,826
269,736
Tgal
$300,000
-
%
TOTAL IMPLEMENTED Savings:
$2,638
Cost:
$590
$90 3,790 $123 11 $2,224 366 $201 29,736 - - $90
3,790
kWh
$123
11
kW-months/year
$2,224
366
MMBtu
$201
29,736
Tgal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Increase in Production