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IAC Assessment: NC0270
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IAC Assessment: NC0270
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IAC Center North Carolina State
Assessment Year 2003
Principal Product recycled paper products
NAICS 322121 - Paper (except Newsprint) Mills
SIC 2621 - Paper Mills
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 250,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 8,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,681,194 61,061,782 kWh $0.03
Electricity Demand $1,455,043 98,402 kW-months/year $14.79
Electricity Fees $(-188,269) - $ -
Natural Gas $1,899,050 308,413 MMBtu $6.16
TOTAL ENERGY COSTS $4,847,018
RECOMMENDED SAVINGS* $261,694 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $174,307
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$149,890
Cost:
$50,000
- - - - $149,890 28,122 - - - - - - -
-
kWh
-
-
kW-months/year
$149,890
28,122
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 3.4113 TREAT AND REUSE RINSE WATERS Savings:
$71,629
Cost:
$300,000
$(-18,494) (-671,794) $(-14,077) (-937) - - $109,200 36,000,000 - - $(-5,000) - $(-18,494)
(-671,794)
kWh
$(-14,077)
(-937)
kW-months/year
-
-
MMBtu
$109,200
36,000,000
Tgal
-
-
lb
$(-5,000)
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$15,758
Cost:
$45,000
$(-3,859) (-140,160) $(-2,883) (-192) - - - - $24,500 1,440,000 $(-2,000) - $(-3,859)
(-140,160)
kWh
$(-2,883)
(-192)
kW-months/year
-
-
MMBtu
-
-
Tgal
$24,500
1,440,000
lb
$(-2,000)
-
$
04: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$16,620
Cost:
$1,000
- - - - $16,620 3,499 - - - - - - -
-
kWh
-
-
kW-months/year
$16,620
3,499
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,551
Cost:
-
$4,551 179,040 - - - - - - - - - - $4,551
179,040
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,246
Cost:
$2,400
$1,840 66,829 $1,406 94 - - - - - - - - $1,840
66,829
kWh
$1,406
94
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$261,694
Cost:
$398,400
$(-15,962) (-566,085) $(-15,554) (-1,035) $166,510 31,621 $109,200 36,000,000 $24,500 1,440,000 $(-7,000) - $(-15,962)
(-566,085)
kWh
$(-15,554)
(-1,035)
kW-months/year
$166,510
31,621
MMBtu
$109,200
36,000,000
Tgal
$24,500
1,440,000
lb
$(-7,000)
-
$
TOTAL IMPLEMENTED Savings:
$174,307
Cost:
$53,400
$6,391 245,869 $1,406 94 $166,510 31,621 - - - - - - $6,391
245,869
kWh
$1,406
94
kW-months/year
$166,510
31,621
MMBtu
-
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes