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IAC Assessment: NC0271
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IAC Assessment: NC0271
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IAC Center North Carolina State
Assessment Year 2003
Principal Product Power Transmission Components
NAICS 333612 - Speed Changer, Industrial High-Speed Drive, and Gear Manufacturing
SIC 3566 - Speed Changers, Drives, And Gears
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 140,000
Annual Production 1,450,000 Pieces
Production Hrs. Annual 5,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $351,701 6,923,250 kWh $0.05
Electricity Demand $98,429 20,129 kW-months/year $4.89
Electricity Fees $13,122 - $ -
Natural Gas $6,858 758 MMBtu $9.05
TOTAL ENERGY COSTS $470,110
RECOMMENDED SAVINGS* $91,498 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,523
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,523
Cost:
$50
$5,080 100,000 $443 91 - - - - - - $5,080
100,000
kWh
$443
91
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,935
Cost:
$4,065
$9,935 195,566 - - - - - - - - $9,935
195,566
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$18,792
Cost:
$27,000
$16,624 327,244 $2,168 444 - - - - - - $16,624
327,244
kWh
$2,168
444
kW-months/year
-
-
$
-
-
$
-
-
$
04: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$56,248
Cost:
$120,000
$(-6,560) (-129,120) $(-1,056) (-216) - - $(-5,000) - $68,864 - $(-6,560)
(-129,120)
kWh
$(-1,056)
(-216)
kW-months/year
-
-
$
$(-5,000)
-
$
$68,864
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$204
Cost:
$150
$158 3,120 $46 9 - - - - - - $158
3,120
kWh
$46
9
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$796
Cost:
$100
$1,498 29,496 $198 40 $(-600) - $(-300) - - - $1,498
29,496
kWh
$198
40
kW-months/year
$(-600)
-
$
$(-300)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$91,498
Cost:
$151,365
$26,735 526,306 $1,799 368 $(-600) - $(-5,300) - $68,864 - $26,735
526,306
kWh
$1,799
368
kW-months/year
$(-600)
-
$
$(-5,300)
-
$
$68,864
-
$
TOTAL IMPLEMENTED Savings:
$6,523
Cost:
$300
$6,736 132,616 $687 140 $(-600) - $(-300) - - - $6,736
132,616
kWh
$687
140
kW-months/year
$(-600)
-
$
$(-300)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost