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IAC Assessment: NC0285
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IAC Assessment: NC0285
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Fabric for automobiles
NAICS 313310 - Textile and Fabric Finishing Mills
SIC 2258 - Lace & Warp Knit Fabric Mills
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 300,000
Annual Production 11,026 Thousand Feet
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $290,121 8,160,000 kWh $0.04
Electricity Demand $159,315 22,162 kW-months/year $7.19
Natural Gas $597,250 75,256 MMBtu $7.94
LPG $418,000 50,634 MMBtu $8.26
TOTAL ENERGY COSTS $1,879,736
RECOMMENDED SAVINGS* $194,441 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$84,488
Cost:
$67,500
- - - - - - $84,488 28,640,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$84,488
28,640,000
Tgal
02: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$7,258
Cost:
$8,763
$(-121) (-3,450) $(-55) (-7) - - $7,434 2,520,000 $(-121)
(-3,450)
kWh
$(-55)
(-7)
kW-months/year
-
-
MMBtu
$7,434
2,520,000
Tgal
03: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$29,869
Cost:
$5,075
- - - - - - $29,869 10,125,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$29,869
10,125,000
Tgal
04: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$956
Cost:
$1,380
- - - - - - $956 324,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$956
324,000
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$48,918
Cost:
$20,000
- - - - $48,918 6,161 - - -
-
kWh
-
-
kW-months/year
$48,918
6,161
MMBtu
-
-
Tgal
06: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$9,991
Cost:
$1,000
- - - - $9,991 1,258 - - -
-
kWh
-
-
kW-months/year
$9,991
1,258
MMBtu
-
-
Tgal
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$11,507
Cost:
$23,675
$11,507 328,764 - - - - - - $11,507
328,764
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,454
Cost:
$500
$998 28,500 $456 57 - - - - $998
28,500
kWh
$456
57
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$194,441
Cost:
$127,893
$12,384 353,814 $401 50 $58,909 7,419 $122,747 41,609,000 $12,384
353,814
kWh
$401
50
kW-months/year
$58,909
7,419
MMBtu
$122,747
41,609,000
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal