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IAC Assessment: NC0288
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IAC Assessment: NC0288
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IAC Center North Carolina State
Assessment Year 2004
Principal Product Rivets and fasteners
NAICS 332722 - Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452 - Bolts, Nuts, Rivets, And Washers
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 88,000
Annual Production 630,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,630 4,225,000 kWh $0.03
Electricity Demand $93,793 9,812 kW-months/year $9.56
Electricity Fees $665 - $ -
Natural Gas $56,590 5,619 MMBtu $10.07
TOTAL ENERGY COSTS $273,678
RECOMMENDED SAVINGS* $27,065 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $18,589
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,564
Cost:
$435
$948 32,700 $616 65 - - - - - - $948
32,700
kWh
$616
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,570
Cost:
$1,725
$952 32,833 $618 66 - - - - - - $952
32,833
kWh
$618
66
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$239
Cost:
$100
$509 17,539 $330 35 - - $(-400) - $(-200) - $509
17,539
kWh
$330
35
kW-months/year
-
-
MMBtu
$(-400)
-
$
$(-200)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$15,216
Cost:
$3,800
- - - - $15,216 1,511 - - - - -
-
kWh
-
-
kW-months/year
$15,216
1,511
MMBtu
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,010
Cost:
$1,580
$1,218 42,000 $792 84 - - - - - - $1,218
42,000
kWh
$792
84
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$222
Cost:
$178
$222 7,641 - - - - - - - - $222
7,641
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$6,244
Cost:
$18,900
$6,244 183,678 - - - - - - - - $6,244
183,678
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,065
Cost:
$26,718
$10,093 316,391 $2,356 250 $15,216 1,511 $(-400) - $(-200) - $10,093
316,391
kWh
$2,356
250
kW-months/year
$15,216
1,511
MMBtu
$(-400)
-
$
$(-200)
-
$
TOTAL IMPLEMENTED Savings:
$18,589
Cost:
$6,060
$2,409 83,072 $1,564 166 $15,216 1,511 $(-400) - $(-200) - $2,409
83,072
kWh
$1,564
166
kW-months/year
$15,216
1,511
MMBtu
$(-400)
-
$
$(-200)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost