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IAC Assessment: NC0308
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IAC Assessment: NC0308
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Cartons for the food industry
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 124
Plant Area (Sq.Ft.) 156,000
Annual Production 999,999,999 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $226,006 8,128,000 kWh $0.03
Electricity Demand $141,768 14,799 kW-months/year $9.58
Electricity Fees $12,059 - $ -
Natural Gas $15,780 1,566 MMBtu $10.08
TOTAL ENERGY COSTS $395,613
RECOMMENDED SAVINGS* $51,041 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,841
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$9,359
Cost:
$20,313
$6,307 226,800 $3,052 324 - - - - - - $6,307
226,800
kWh
$3,052
324
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,017
Cost:
$2,450
- - - - $6,017 597 - - - - -
-
kWh
-
-
kW-months/year
$6,017
597
MMBtu
-
-
$
-
-
$
03: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$15,600
Cost:
$1,000
- - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$15,600
-
$
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$13,767
Cost:
$6,500
$13,767 495,024 - - - - - - - - $13,767
495,024
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$3,600
Cost:
$4,000
- - - - - - $3,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,600
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,493
Cost:
$2,000
$972 34,943 $521 55 - - - - - - $972
34,943
kWh
$521
55
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7132 INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS Savings:
$867
Cost:
$750
$629 22,630 $238 25 - - - - - - $629
22,630
kWh
$238
25
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$338
Cost:
$160
$111 4,004 $227 24 - - - - - - $111
4,004
kWh
$227
24
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$51,041
Cost:
$37,173
$21,786 783,401 $4,038 428 $6,017 597 $3,600 - $15,600 - $21,786
783,401
kWh
$4,038
428
kW-months/year
$6,017
597
MMBtu
$3,600
-
$
$15,600
-
$
TOTAL IMPLEMENTED Savings:
$31,841
Cost:
$32,173
$21,786 783,401 $4,038 428 $6,017 597 - - - - $21,786
783,401
kWh
$4,038
428
kW-months/year
$6,017
597
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost