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IAC Assessment: NC0309
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IAC Assessment: NC0309
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Fiber optic cable
NAICS 335921 - Fiber Optic Cable Manufacturing
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 60
Plant Area (Sq.Ft.) 395,000
Annual Production 3,280,000 Thousand Feet
Production Hrs. Annual 4,000
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $309,111 10,792,320 kWh $0.03
Electricity Demand $231,340 23,318 kW-months/year $9.92
Electricity Fees $16,025 - $ -
Natural Gas $101,066 11,426 MMBtu $8.85
TOTAL ENERGY COSTS $657,542
RECOMMENDED SAVINGS* $118,413 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $102,813
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ $
01: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$89,630
Cost:
$5,000
$(-4,747) (-939,110) $92,536 9,327 $1,841 - - - - - - - - - $(-4,747)
(-939,110)
kWh
$92,536
9,327
kW-months/year
$1,841
-
$
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$9,148
Cost:
$21,000
$2,546 88,922 $5,902 538 - - - - $700 - - - - - $2,546
88,922
kWh
$5,902
538
kW-months/year
-
-
$
-
-
$
$700
-
$
-
-
$
-
-
$
03: 3.1182 MAKE A NEW BY-PRODUCT Savings:
$15,600
Cost:
$1,000
- - - - - - - - - - - - $15,600 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
$15,600
-
$
04: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,268
Cost:
$6,500
$2,268 79,200 - - - - - - - - - - - - $2,268
79,200
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,767
Cost:
$100
$1,343 46,880 $1,324 141 - - $(-600) - - - $(-300) - - - $1,343
46,880
kWh
$1,324
141
kW-months/year
-
-
$
$(-600)
-
$
-
-
$
$(-300)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$118,413
Cost:
$33,600
$1,410 (-724,108) $99,762 10,006 $1,841 - $(-600) - $700 - $(-300) - $15,600 - $1,410
(-724,108)
kWh
$99,762
10,006
kW-months/year
$1,841
-
$
$(-600)
-
$
$700
-
$
$(-300)
-
$
$15,600
-
$
TOTAL IMPLEMENTED Savings:
$102,813
Cost:
$32,600
$1,410 (-724,108) $99,762 10,006 $1,841 - $(-600) - $700 - $(-300) - - - $1,410
(-724,108)
kWh
$99,762
10,006
kW-months/year
$1,841
-
$
$(-600)
-
$
$700
-
$
$(-300)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Electricity Fees Personnel Changes Administrative Changes Ancillary Material Cost By-product Production