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IAC Assessment: NC0313
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IAC Assessment: NC0313
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IAC Center North Carolina State
Assessment Year 2005
Principal Product Automotive belts
NAICS 326220 - Rubber and Plastics Hoses and Belting Manufacturing
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $100,000,000-$500,000,000
# of Employees 256
Plant Area (Sq.Ft.) 200,000
Annual Production 12,500,000 Pieces
Production Hrs. Annual 8,400
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $776,744 17,305,728 kWh $0.04
Electricity Demand $114,609 28,482 kW-months/year $4.02
Electricity Fees $38,549 - $ -
Natural Gas $938,564 139,620 MMBtu $6.72
TOTAL ENERGY COSTS $1,966,028
RECOMMENDED SAVINGS* $44,886 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,535
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$9,148
Cost:
$15,000
$12,462 389,433 $1,670 557 - - $(-2,509) (-590,000) - - $(-2,475) - $12,462
389,433
kWh
$1,670
557
kW-months/year
-
-
MMBtu
$(-2,509)
(-590,000)
Tgal
-
-
$
$(-2,475)
-
$
02: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$17,625
Cost:
$50,000
$27,750 867,240 - - - - $(-6,375) (-1,500,000) - - $(-3,750) - $27,750
867,240
kWh
-
-
kW-months/year
-
-
MMBtu
$(-6,375)
(-1,500,000)
Tgal
-
-
$
$(-3,750)
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$10,261
Cost:
$2,000
- - - - $10,261 1,527 - - - - - - -
-
kWh
-
-
kW-months/year
$10,261
1,527
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$7,578
Cost:
$200
- - - - $7,578 1,127 - - - - - - -
-
kWh
-
-
kW-months/year
$7,578
1,127
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$274
Cost:
$100
$948 29,638 $126 42 - - - - $(-400) - $(-400) - $948
29,638
kWh
$126
42
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-400)
-
$
$(-400)
-
$
TOTAL RECOMMENDED Savings:
$44,886
Cost:
$67,300
$41,160 1,286,311 $1,796 599 $17,839 2,654 $(-8,884) (-2,090,000) $(-400) - $(-6,625) - $41,160
1,286,311
kWh
$1,796
599
kW-months/year
$17,839
2,654
MMBtu
$(-8,884)
(-2,090,000)
Tgal
$(-400)
-
$
$(-6,625)
-
$
TOTAL IMPLEMENTED Savings:
$10,535
Cost:
$2,100
$948 29,638 $126 42 $10,261 1,527 - - $(-400) - $(-400) - $948
29,638
kWh
$126
42
kW-months/year
$10,261
1,527
MMBtu
-
-
Tgal
$(-400)
-
$
$(-400)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes