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IAC Assessment: NC0341
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IAC Assessment: NC0341
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Corrugated packaging
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2670 -
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 100,000
Annual Production 300,000 Thousand Feet
Production Hrs. Annual 4,800
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $47,277 1,174,800 kWh $0.04
Electricity Demand $28,231 3,361 kW-months/year $8.40
Electricity Fees $3,654 - $ -
Natural Gas $69,759 5,402 MMBtu $12.91
TOTAL ENERGY COSTS $148,921
RECOMMENDED SAVINGS* $79,514 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $353
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$11,414
Cost:
$25,000
- - - - $11,414 874 - - - - - - -
-
kWh
-
-
kW-months/year
$11,414
874
MMBtu
-
-
$
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$9,082
Cost:
$100
$4,341 107,973 - - $4,741 363 - - - - - - $4,341
107,973
kWh
-
-
kW-months/year
$4,741
363
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$1,454
Cost:
$1,650
$955 23,760 $499 59 - - - - - - - - $955
23,760
kWh
$499
59
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,455
Cost:
$929
$955 23,767 $500 60 - - - - - - - - $955
23,767
kWh
$500
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$353
Cost:
$100
$452 11,238 $241 28 - - $(-240) - - - $(-100) - $452
11,238
kWh
$241
28
kW-months/year
-
-
MMBtu
$(-240)
-
$
-
-
$
$(-100)
-
$
06: 4.625 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$55,756
Cost:
$2,540
- - - - - - $7,500 - $48,256 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,500
-
$
$48,256
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,514
Cost:
$30,319
$6,703 166,738 $1,240 147 $16,155 1,237 $7,260 - $48,256 - $(-100) - $6,703
166,738
kWh
$1,240
147
kW-months/year
$16,155
1,237
MMBtu
$7,260
-
$
$48,256
-
$
$(-100)
-
$
TOTAL IMPLEMENTED Savings:
$353
Cost:
$100
$452 11,238 $241 28 - - $(-240) - - - $(-100) - $452
11,238
kWh
$241
28
kW-months/year
-
-
MMBtu
$(-240)
-
$
-
-
$
$(-100)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost