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IAC Assessment: NC0349
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IAC Assessment: NC0349
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Corrugated boxes and displays
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 330,000
Annual Production 930,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $540,618 12,286,781 kWh $0.04
Electricity Demand $204,209 18,926 kW-months/year $10.79
Natural Gas $690,431 68,937 MMBtu $10.02
TOTAL ENERGY COSTS $1,484,775
RECOMMENDED SAVINGS* $89,480 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$18,045
Cost:
$2,000
- - - - $18,045 1,801 - - - - - - -
-
kWh
-
-
kW-months/year
$18,045
1,801
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
02: 2.2162 REDUCE EXCESS STEAM BLEEDING Savings:
$23,110
Cost:
$13,525
- - - - $18,517 1,848 - - - - $4,593 - -
-
kWh
-
-
kW-months/year
$18,517
1,848
MMBtu
-
-
Tgal
-
-
$
$4,593
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,668
Cost:
$1,000
- - - - $3,668 366 - - - - - - -
-
kWh
-
-
kW-months/year
$3,668
366
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,375
Cost:
$1,000
- - - - $2,375 237 - - - - - - -
-
kWh
-
-
kW-months/year
$2,375
237
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$19,058
Cost:
$28,785
- - - - $19,058 1,902 - - - - - - -
-
kWh
-
-
kW-months/year
$19,058
1,902
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,087
Cost:
$4,340
- - - - $6,087 608 - - - - - - -
-
kWh
-
-
kW-months/year
$6,087
608
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$11,246
Cost:
$5,000
$11,246 255,600 - - - - - - - - - - $11,246
255,600
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$5,891
Cost:
$4,000
$(-264) (-6,000) $(-129) (-12) - - $6,716 1,267,254 $(-432) - - - $(-264)
(-6,000)
kWh
$(-129)
(-12)
kW-months/year
-
-
MMBtu
$6,716
1,267,254
Tgal
$(-432)
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$89,480
Cost:
$59,650
$10,982 249,600 $(-129) (-12) $67,750 6,762 $6,716 1,267,254 $(-432) - $4,593 - $10,982
249,600
kWh
$(-129)
(-12)
kW-months/year
$67,750
6,762
MMBtu
$6,716
1,267,254
Tgal
$(-432)
-
$
$4,593
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Ancillary Material Cost Water Consumption