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IAC Assessment: NC0350
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IAC Assessment: NC0350
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IAC Center North Carolina State
Assessment Year 2006
Principal Product Monomers and oligomers
NAICS 325199 - All Other Basic Organic Chemical Manufacturing
SIC 2869 - Industrial Organic Chemicals, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 61,716
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $349,830 11,051,640 kWh $0.03
Electricity Demand $180,045 18,330 kW-months/year $9.82
Electricity Fees $11,720 - $ -
Natural Gas $902,972 89,466 MMBtu $10.09
TOTAL ENERGY COSTS $1,444,567
RECOMMENDED SAVINGS* $163,869 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,605
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$122,745
Cost:
$114,000
- - - - $122,745 10,500 - - - - -
-
kWh
-
-
kW-months/year
$122,745
10,500
MMBtu
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,138
Cost:
$10,500
$11,050 272,160 $2,088 389 - - - - - - $11,050
272,160
kWh
$2,088
389
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$12,275
Cost:
$1,000
- - - - $12,275 1,050 - - - - -
-
kWh
-
-
kW-months/year
$12,275
1,050
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,381
Cost:
$2,000
- - - - $15,381 1,361 - - - - -
-
kWh
-
-
kW-months/year
$15,381
1,361
MMBtu
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$330
Cost:
$100
$652 29,652 $578 42 - - $(-600) - $(-300) - $652
29,652
kWh
$578
42
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-300)
-
$
TOTAL RECOMMENDED Savings:
$163,869
Cost:
$127,600
$11,702 301,812 $2,666 431 $150,401 12,911 $(-600) - $(-300) - $11,702
301,812
kWh
$2,666
431
kW-months/year
$150,401
12,911
MMBtu
$(-600)
-
$
$(-300)
-
$
TOTAL IMPLEMENTED Savings:
$12,605
Cost:
$1,100
$652 29,652 $578 42 $12,275 1,050 $(-600) - $(-300) - $652
29,652
kWh
$578
42
kW-months/year
$12,275
1,050
MMBtu
$(-600)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost