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IAC Assessment: NC0356
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IAC Assessment: NC0356
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Optical cable
NAICS 327212 - Other Pressed and Blown Glass and Glassware Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 190,000
Annual Production 125,000,000 Thousand Feet
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,094,586 31,734,955 kWh $0.03
Electricity Demand $477,085 31,429 kW-months/year $15.18
Electricity Fees $394,882 - $ -
Natural Gas $121,801 15,102 MMBtu $8.07
TOTAL ENERGY COSTS $2,088,354
RECOMMENDED SAVINGS* $45,978 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,849
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Primary Product
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$11,291
Cost:
$30,000
$7,253 210,240 $4,038 288 - - - - - - - - - - $7,253
210,240
kWh
$4,038
288
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$20,393
Cost:
$10,000
- - - - - - - - - - $5,793 - $14,600 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$5,793
-
$
$14,600
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$11,040
Cost:
$13,725
$14,345 415,798 $7,991 570 $(-11,296) (-1,419) - - - - - - - - $14,345
415,798
kWh
$7,991
570
kW-months/year
$(-11,296)
(-1,419)
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,456
Cost:
$100
$2,348 68,072 $1,308 93 - - $(-600) - $(-600) - - - - - $2,348
68,072
kWh
$1,308
93
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-600)
-
$
-
-
$
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$798
Cost:
$500
$378 10,950 $420 30 - - - - - - - - - - $378
10,950
kWh
$420
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,978
Cost:
$54,325
$24,324 705,060 $13,757 981 $(-11,296) (-1,419) $(-600) - $(-600) - $5,793 - $14,600 - $24,324
705,060
kWh
$13,757
981
kW-months/year
$(-11,296)
(-1,419)
MMBtu
$(-600)
-
$
$(-600)
-
$
$5,793
-
$
$14,600
-
$
TOTAL IMPLEMENTED Savings:
$22,849
Cost:
$10,100
$2,348 68,072 $1,308 93 - - $(-600) - $(-600) - $5,793 - $14,600 - $2,348
68,072
kWh
$1,308
93
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-600)
-
$
$5,793
-
$
$14,600
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Primary Product Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Primary Product