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IAC Assessment: NC0360
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IAC Assessment: NC0360
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IAC Center North Carolina State
Assessment Year 2007
Principal Product Corrugated board
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 155,000
Annual Production 480,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,829 4,903,920 kWh $0.03
Electricity Demand $115,267 8,660 kW-months/year $13.31
Electricity Fees $9,302 - $ -
Natural Gas $518,813 50,229 MMBtu $10.33
TOTAL ENERGY COSTS $883,987
RECOMMENDED SAVINGS* $93,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $56,506
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$20,317
Cost:
$10,000
- - - - $20,317 1,840 - - - - -
-
kWh
-
-
kW-months/year
$20,317
1,840
MMBtu
-
-
$
-
-
$
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$9,594
Cost:
$2,250
- - - - $9,594 869 - - - - -
-
kWh
-
-
kW-months/year
$9,594
869
MMBtu
-
-
$
-
-
$
03: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$35,946
Cost:
$33,785
- - - - $35,946 3,256 - - - - -
-
kWh
-
-
kW-months/year
$35,946
3,256
MMBtu
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$12,267
Cost:
-
$12,267 371,713 - - - - - - - - $12,267
371,713
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,032
Cost:
$662
$577 17,486 $455 34 - - - - - - $577
17,486
kWh
$455
34
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$12,731
Cost:
$12,000
- - - - $12,731 1,153 - - - - -
-
kWh
-
-
kW-months/year
$12,731
1,153
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$836
Cost:
$300
$1,293 39,174 $1,043 78 - - $(-900) - $(-600) - $1,293
39,174
kWh
$1,043
78
kW-months/year
-
-
MMBtu
$(-900)
-
$
$(-600)
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$761
Cost:
$750
$361 10,950 $400 30 - - - - - - $361
10,950
kWh
$400
30
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$93,484
Cost:
$59,747
$14,498 439,323 $1,898 142 $78,588 7,118 $(-900) - $(-600) - $14,498
439,323
kWh
$1,898
142
kW-months/year
$78,588
7,118
MMBtu
$(-900)
-
$
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$56,506
Cost:
$25,300
$13,921 421,837 $1,443 108 $42,642 3,862 $(-900) - $(-600) - $13,921
421,837
kWh
$1,443
108
kW-months/year
$42,642
3,862
MMBtu
$(-900)
-
$
$(-600)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost