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IAC Assessment: NC0372
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IAC Assessment: NC0372
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Soft drinks
NAICS 312111 - Soft Drink Manufacturing
SIC 2086 - Bottled And Canned Soft Drinks
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 180,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 8,600
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $519,764 13,505,930 kWh $0.04
Electricity Demand $300,679 24,254 kW-months/year $12.40
Electricity Fees $21,275 - $ -
Natural Gas $397,877 42,349 MMBtu $9.40
TOTAL ENERGY COSTS $1,239,595
RECOMMENDED SAVINGS* $349,483 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,092
Cost:
$8,000
- - $10,092 - - - - - - - -
-
kWh
$10,092
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.8112 COMBINE UTILITY METERS Savings:
$61,386
Cost:
$25,000
$61,386 - - - - - - - - - $61,386
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$1,636
Cost:
$1,600
- - - - $1,636 174 - - - - -
-
kWh
-
-
kW-months/year
$1,636
174
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$255,208
Cost:
$500,000
$(-46,434) (-1,332,000) $(-30,902) (-2,664) $332,544 35,377 - - - - $(-46,434)
(-1,332,000)
kWh
$(-30,902)
(-2,664)
kW-months/year
$332,544
35,377
MMBtu
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$721
Cost:
$250
- - - - $721 77 - - - - -
-
kWh
-
-
kW-months/year
$721
77
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,090
Cost:
$50
$4,842 138,905 $2,248 194 - - - - - - $4,842
138,905
kWh
$2,248
194
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,240
Cost:
$100
$2,773 79,550 $1,287 111 - - $(-420) - $(-400) - $2,773
79,550
kWh
$1,287
111
kW-months/year
-
-
MMBtu
$(-420)
-
$
$(-400)
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,110
Cost:
$8,000
$6,903 198,030 $3,207 276 - - - - - - $6,903
198,030
kWh
$3,207
276
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$349,483
Cost:
$543,000
$29,470 (-915,515) $(-14,068) (-2,083) $334,901 35,628 $(-420) - $(-400) - $29,470
(-915,515)
kWh
$(-14,068)
(-2,083)
kW-months/year
$334,901
35,628
MMBtu
$(-420)
-
$
$(-400)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost