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IAC Assessment: NC0378
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IAC Assessment: NC0378
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IAC Center North Carolina State
Assessment Year 2008
Principal Product Transformers
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $100,000,000-$500,000,000
# of Employees 450
Plant Area (Sq.Ft.) 95,000
Annual Production 40,000 Pieces
Production Hrs. Annual 8,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $230,925 7,813,750 kWh $0.03
Electricity Demand $137,436 16,301 kW-months/year $8.43
Electricity Fees $4,059 - $ -
LPG $510,566 253,903 MMBtu $2.01
TOTAL ENERGY COSTS $882,986
RECOMMENDED SAVINGS* $453,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $342,102
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost By-product Production
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $ $ $
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$97,991
Cost:
$50,000
$(-30,624) (-13,200,000) $(-22,202) (-2,640) - - - - $150,817 7,500 - - - - - - - - $(-30,624)
(-13,200,000)
kWh
$(-22,202)
(-2,640)
kW-months/year
-
-
$
-
-
MMBtu
$150,817
7,500
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$56,045
Cost:
$85,000
$(-38,587) (-1,663,240) $(-19,518) (-2,321) - - - - $114,150 5,676 - - - - - - - - $(-38,587)
(-1,663,240)
kWh
$(-19,518)
(-2,321)
kW-months/year
-
-
$
-
-
MMBtu
$114,150
5,676
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,480
Cost:
$500
$3,480 149,760 - - - - - - - - - - - - - - - - $3,480
149,760
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7244 REVISE SMOKE CLEANUP FROM OPERATIONS Savings:
$2,215
Cost:
$7,700
- - - - - - - - $2,215 110 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$2,215
110
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,355
Cost:
$7,450
- - - - - - - - $17,355 863 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,355
863
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,591
Cost:
$7,700
$1,721 74,176 $870 103 - - - - - - - - - - - - - - $1,721
74,176
kWh
$870
103
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,481
Cost:
$100
$1,591 68,591 $790 94 - - - - - - $(-600) - - - $(-300) - - - $1,591
68,591
kWh
$790
94
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
$(-600)
-
$
-
-
$
$(-300)
-
$
-
-
$
08: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$226,587
Cost:
$37,500
$487 21,000 - - - - $201,100 10,000 - - - - $25,000 - - - - - $487
21,000
kWh
-
-
kW-months/year
-
-
$
$201,100
10,000
MMBtu
-
-
MMBtu
-
-
$
$25,000
-
$
-
-
$
-
-
$
09: 4.321 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$10,000
Cost:
$1,000
- - - - - - - - - - - - - - - - $10,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$10,000
-
$
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$32,100
Cost:
$100,000
$32,467 - - - $(-367) - - - - - - - - - - - - - $32,467
-
kWh
-
-
kW-months/year
$(-367)
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$3,452
Cost:
$12,000
$1,855 79,953 $1,597 190 - - - - - - - - - - - - - - $1,855
79,953
kWh
$1,597
190
kW-months/year
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$453,297
Cost:
$308,950
$(-27,610) (-14,469,760) $(-38,463) (-4,574) $(-367) - $201,100 10,000 $284,537 14,149 $(-600) - $25,000 - $(-300) - $10,000 - $(-27,610)
(-14,469,760)
kWh
$(-38,463)
(-4,574)
kW-months/year
$(-367)
-
$
$201,100
10,000
MMBtu
$284,537
14,149
MMBtu
$(-600)
-
$
$25,000
-
$
$(-300)
-
$
$10,000
-
$
TOTAL IMPLEMENTED Savings:
$342,102
Cost:
$108,300
$(-24,970) (-12,956,280) $(-18,945) (-2,253) - - $201,100 10,000 $150,817 7,500 $(-600) - $25,000 - $(-300) - $10,000 - $(-24,970)
(-12,956,280)
kWh
$(-18,945)
(-2,253)
kW-months/year
-
-
$
$201,100
10,000
MMBtu
$150,817
7,500
MMBtu
$(-600)
-
$
$25,000
-
$
$(-300)
-
$
$10,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost By-product Production Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Personnel Changes Administrative Changes Ancillary Material Cost By-product Production