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IAC Assessment: NC0400
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IAC Assessment: NC0400
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IAC Center North Carolina State
Assessment Year 2010
Principal Product Transformers
NAICS 335311 - Power, Distribution, and Specialty Transformer Manufacturing
SIC 3612 - Transformers, Except Electronic
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 126,000
Annual Production 2,500 Pieces
Production Hrs. Annual 5,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,174 1,553,845 kWh $0.07
Electricity Demand $49,260 4,482 kW-months/year $10.99
Electricity Fees $1,543 - $ -
Natural Gas $173,727 20,831 MMBtu $8.34
TOTAL ENERGY COSTS $327,704
RECOMMENDED SAVINGS* $40,517 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,843
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$25,103
Cost:
$60,000
- - - - $25,103 3,010 - - - - -
-
kWh
-
-
kW-months/year
$25,103
3,010
MMBtu
-
-
$
-
-
$
02: 2.2222 CONVERT LIQUID HEATERS FROM UNDERFIRING TO IMMERSION OR SUBMERSION HEATING Savings:
$9,007
Cost:
$37,000
- - - - $9,007 1,080 - - - - -
-
kWh
-
-
kW-months/year
$9,007
1,080
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,571
Cost:
$11,072
$(-28) (-500) $(-20) (-2) $4,619 554 - - - - $(-28)
(-500)
kWh
$(-20)
(-2)
kW-months/year
$4,619
554
MMBtu
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,761
Cost:
$4,346
$1,110 19,916 $651 48 - - - - - - $1,110
19,916
kWh
$651
48
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$75
Cost:
$200
$312 5,600 $183 13 - - $(-300) - $(-120) - $312
5,600
kWh
$183
13
kW-months/year
-
-
MMBtu
$(-300)
-
$
$(-120)
-
$
TOTAL RECOMMENDED Savings:
$40,517
Cost:
$112,618
$1,394 25,016 $814 59 $38,729 4,644 $(-300) - $(-120) - $1,394
25,016
kWh
$814
59
kW-months/year
$38,729
4,644
MMBtu
$(-300)
-
$
$(-120)
-
$
TOTAL IMPLEMENTED Savings:
$10,843
Cost:
$41,546
$1,422 25,516 $834 61 $9,007 1,080 $(-300) - $(-120) - $1,422
25,516
kWh
$834
61
kW-months/year
$9,007
1,080
MMBtu
$(-300)
-
$
$(-120)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost