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IAC Assessment: NC0421
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IAC Assessment: NC0421
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Adhesive tapes
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 3,000,000 Thousand Feet
Production Hrs. Annual 6,600
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $562,711 16,415,070 kWh $0.03
Electricity Demand $227,955 47,598 kW-months/year $4.79
Electricity Fees $240 - $ -
Natural Gas $1,395,224 166,044 MMBtu $8.40
TOTAL ENERGY COSTS $2,186,130
RECOMMENDED SAVINGS* $75,601 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,079
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$28,591
Cost:
$51,300
- - - - $26,541 3,160 - - - - $2,050 - -
-
kWh
-
-
kW-months/year
$26,541
3,160
MMBtu
-
-
$
-
-
$
$2,050
-
Tgal
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$9,751
Cost:
$25,000
- - - - $9,571 1,139 - - - - $180 - -
-
kWh
-
-
kW-months/year
$9,571
1,139
MMBtu
-
-
$
-
-
$
$180
-
Tgal
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$12,484
Cost:
$5,500
- - - - $16,584 1,974 $(-500) - $(-3,600) - - - -
-
kWh
-
-
kW-months/year
$16,584
1,974
MMBtu
$(-500)
-
$
$(-3,600)
-
$
-
-
Tgal
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,180
Cost:
$25,000
- - - - $10,180 1,211 - - - - - - -
-
kWh
-
-
kW-months/year
$10,180
1,211
MMBtu
-
-
$
-
-
$
-
-
Tgal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,844
Cost:
$100
$4,828 130,166 $856 179 - - $(-600) - $(-240) - - - $4,828
130,166
kWh
$856
179
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-240)
-
$
-
-
Tgal
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$9,751
Cost:
$20,768
$7,897 212,908 $1,854 387 - - - - - - - - $7,897
212,908
kWh
$1,854
387
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$75,601
Cost:
$127,668
$12,725 343,074 $2,710 566 $62,876 7,484 $(-1,100) - $(-3,840) - $2,230 - $12,725
343,074
kWh
$2,710
566
kW-months/year
$62,876
7,484
MMBtu
$(-1,100)
-
$
$(-3,840)
-
$
$2,230
-
Tgal
TOTAL IMPLEMENTED Savings:
$27,079
Cost:
$26,368
$12,725 343,074 $2,710 566 $16,584 1,974 $(-1,100) - $(-3,840) - - - $12,725
343,074
kWh
$2,710
566
kW-months/year
$16,584
1,974
MMBtu
$(-1,100)
-
$
$(-3,840)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption