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IAC Assessment: NC0429
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IAC Assessment: NC0429
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IAC Center North Carolina State
Assessment Year 2011
Principal Product Heavy duty transmissions
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 400
Plant Area (Sq.Ft.) 250,000
Annual Production 10,000 Pieces
Production Hrs. Annual 4,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $785,136 22,540,800 kWh $0.03
Electricity Demand $369,317 40,632 kW-months/year $9.09
Electricity Fees $3,387 - $ -
Natural Gas $298,189 48,537 MMBtu $6.14
TOTAL ENERGY COSTS $1,456,029
RECOMMENDED SAVINGS* $55,947 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,733
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$27,312
Cost:
-
$19,895 570,200 $7,417 816 - - - - $19,895
570,200
kWh
$7,417
816
kW-months/year
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$21,573
Cost:
$45,000
$6,255 179,588 $15,318 1,685 - - - - $6,255
179,588
kWh
$15,318
1,685
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,733
Cost:
$100
$2,603 74,727 $970 107 $(-600) - $(-240) - $2,603
74,727
kWh
$970
107
kW-months/year
$(-600)
-
$
$(-240)
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,499
Cost:
$5,803
$3,566 102,391 $(-67) (-7) - - - - $3,566
102,391
kWh
$(-67)
(-7)
kW-months/year
-
-
$
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$830
Cost:
$2,077
$478 13,710 $352 39 - - - - $478
13,710
kWh
$352
39
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$55,947
Cost:
$52,980
$32,797 940,616 $23,990 2,640 $(-600) - $(-240) - $32,797
940,616
kWh
$23,990
2,640
kW-months/year
$(-600)
-
$
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
$2,733
Cost:
$100
$2,603 74,727 $970 107 $(-600) - $(-240) - $2,603
74,727
kWh
$970
107
kW-months/year
$(-600)
-
$
$(-240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost