Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2011 |
| Principal Product | Pharmceutical Rubber |
| NAICS | 325212 - Synthetic Rubber Manufacturing |
| SIC | 2822 - Synthetic Rubber |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 300 |
| Plant Area (Sq.Ft.) | 172,682 |
| Annual Production | 2,147,483,647 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | NC |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,036,858 | 15,187,614 | kWh | $0.07 |
| Electricity Demand | $217,855 | 9,505 | kW-months/year | $22.92 |
| Electricity Fees | $84,356 | - | $ | - |
| Natural Gas | $564,948 | 86,494 | MMBtu | $6.53 |
| TOTAL ENERGY COSTS | $1,966,225 | |||
| RECOMMENDED SAVINGS* | $162,602 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $12,612 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1392 REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE |
Savings: $62,448 Cost: $94,000 |
- | - | - | - | $143,448 | 21,978 | $(-81,000) | (-17,802) | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$143,448 21,978 MMBtu |
$(-81,000) (-17,802) MMBtu |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER |
Savings: $8,972 Cost: $7,800 |
- | - | - | - | $8,972 | 1,374 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$8,972 1,374 MMBtu |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3411 REPLACE ELECTRIC MOTORS WITH BACK PRESSURE STEAM TURBINES AND USE EXHAUST STEAM FOR PROCESS HEAT |
Savings: $19,068 Cost: $32,000 |
$18,335 | 268,560 | $12,307 | 536 | $(-11,574) | (-1,800) | - | - | - | - | - | - | - | - |
$18,335 268,560 kWh |
$12,307 536 kW-months/year |
$(-11,574) (-1,800) MMBtu |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $19,936 Cost: $5,500 |
- | - | - | - | $23,116 | 3,540 | - | - | - | - | $(-300) | - | $(-2,880) | - |
- - kWh |
- - kW-months/year |
$23,116 3,540 MMBtu |
- - MMBtu |
- - Tgal |
$(-300) - $ |
$(-2,880) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.4141 REPLACE THE CHLORINATION STAGE WITH AN OXYGEN OR OZONE STAGE |
Savings: $43,023 Cost: $92,800 |
$(-1,081) | (-15,840) | $(-1,816) | (-79) | - | - | - | - | $25,920 | 6,480,000 | - | - | $20,000 | - |
$(-1,081) (-15,840) kWh |
$(-1,816) (-79) kW-months/year |
- - MMBtu |
- - MMBtu |
$25,920 6,480,000 Tgal |
- - $ |
$20,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $5,515 Cost: $5,548 |
$3,300 | 48,331 | $2,215 | 97 | - | - | - | - | - | - | - | - | - | - |
$3,300 48,331 kWh |
$2,215 97 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,224 Cost: $300 |
$1,833 | 26,856 | $1,231 | 54 | - | - | - | - | - | - | $(-600) | - | $(-240) | - |
$1,833 26,856 kWh |
$1,231 54 kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
$(-600) - $ |
$(-240) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $1,416 Cost: $2,112 |
$1,416 | 20,736 | - | - | - | - | - | - | - | - | - | - | - | - |
$1,416 20,736 kWh |
- - kW-months/year |
- - MMBtu |
- - MMBtu |
- - Tgal |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $162,602 Cost: $240,060 |
$23,803 | 348,643 | $13,937 | 608 | $163,962 | 25,092 | $(-81,000) | (-17,802) | $25,920 | 6,480,000 | $(-900) | - | $16,880 | - | $23,803 348,643 kWh |
$13,937 608 kW-months/year |
$163,962 25,092 MMBtu |
$(-81,000) (-17,802) MMBtu |
$25,920 6,480,000 Tgal |
$(-900) - $ |
$16,880 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $12,612 Cost: $10,212 |
$3,249 | 47,592 | $1,231 | 54 | $8,972 | 1,374 | - | - | - | - | $(-600) | - | $(-240) | - | $3,249 47,592 kWh |
$1,231 54 kW-months/year |
$8,972 1,374 MMBtu |
- - MMBtu |
- - Tgal |
$(-600) - $ |
$(-240) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | MMBtu | $ | Tgal | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Other Energy | Water Disposal | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||