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IAC Assessment: NC0443
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IAC Assessment: NC0443
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Pharmaceuticals
NAICS 325412 - Pharmaceutical Preparation Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 105,000
Annual Production 81,000,000 Pieces
Production Hrs. Annual 2,250
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $440,570 7,606,723 kWh $0.06
Electricity Demand $137,210 15,572 kW-months/year $8.81
Natural Gas $466,078 39,932 MMBtu $11.67
TOTAL ENERGY COSTS $1,043,858
RECOMMENDED SAVINGS* $69,878 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7252 UTILIZE AN EVAPORATIVE AIR PRE-COOLER OR OTHER HEAT EXCHANGER IN AC SYSTEM Savings:
$24,834
Cost:
$105,200
$864 14,920 - - $23,970 2,054 - - - - - - $864
14,920
kWh
-
-
kW-months/year
$23,970
2,054
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$9,610
Cost:
$27,000
- - - - $9,610 824 - - - - - - -
-
kWh
-
-
kW-months/year
$9,610
824
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,514
Cost:
$500
$2,841 49,056 $513 67 - - - - $(-600) - $(-240) - $2,841
49,056
kWh
$513
67
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-600)
-
$
$(-240)
-
$
04: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,960
Cost:
$10,175
$3,569 61,626 $962 126 - - $(-571) (-88,038) - - - - $3,569
61,626
kWh
$962
126
kW-months/year
-
-
MMBtu
$(-571)
(-88,038)
Tgal
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$633
Cost:
$2,440
$498 8,606 $135 18 - - - - - - - - $498
8,606
kWh
$135
18
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.3113 MAKE ICE DURING OFF PEAK HOURS FOR COOLING Savings:
$28,327
Cost:
$96,000
- - $28,327 1,340 - - - - - - - - -
-
kWh
$28,327
1,340
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$69,878
Cost:
$241,315
$7,772 134,208 $29,937 1,551 $33,580 2,878 $(-571) (-88,038) $(-600) - $(-240) - $7,772
134,208
kWh
$29,937
1,551
kW-months/year
$33,580
2,878
MMBtu
$(-571)
(-88,038)
Tgal
$(-600)
-
$
$(-240)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Ancillary Material Cost