Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | North Carolina State |
|---|---|
| Assessment Year | 2012 |
| Principal Product | Mattresses and pillows |
| NAICS | 337910 - Mattress Manufacturing |
| SIC | 2515 - Mattresses And Bedsprings |
| Sales | >$500,000,000 |
| # of Employees | 252 |
| Plant Area (Sq.Ft.) | 650,000 |
| Annual Production | 1,600,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | VA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $697,437 | 12,502,400 | kWh | $0.06 |
| Electricity Demand | $330,121 | 26,262 | kW-months/year | $12.57 |
| LPG | $288,000 | 14,168 | MMBtu | $20.33 |
| TOTAL ENERGY COSTS | $1,315,558 | |||
| RECOMMENDED SAVINGS* | $472,645 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $18,633 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | LPG | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | LPG | Personnel Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL |
Savings: $171,632 Cost: $1,063,000 |
$81,066 | 1,239,160 | $52,688 | 4,192 | - | - | - | - | $37,878 | - |
$81,066 1,239,160 kWh |
$52,688 4,192 kW-months/year |
- - MMBtu |
- - $ |
$37,878 - $ |
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| 02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $92,397 Cost: $210,000 |
$(-28,964) | (-442,735) | $(-6,637) | (-528) | $127,998 | 6,296 | - | - | - | - |
$(-28,964) (-442,735) kWh |
$(-6,637) (-528) kW-months/year |
$127,998 6,296 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $108,281 Cost: $84,000 |
$88,565 | 1,323,784 | $19,716 | 1,569 | - | - | - | - | - | - |
$88,565 1,323,784 kWh |
$19,716 1,569 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $14,073 Cost: $4,900 |
$10,166 | 155,400 | $3,907 | 311 | - | - | - | - | - | - |
$10,166 155,400 kWh |
$3,907 311 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS |
Savings: $44,845 Cost: $120,000 |
$(-3,334) | (-50,960) | $(-1,508) | (-120) | $49,687 | 2,444 | - | - | - | - |
$(-3,334) (-50,960) kWh |
$(-1,508) (-120) kW-months/year |
$49,687 2,444 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $3,188 Cost: - |
$2,523 | 38,572 | $665 | 53 | - | - | - | - | - | - |
$2,523 38,572 kWh |
$665 53 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $4,560 Cost: $100 |
$4,275 | 65,350 | $1,125 | 90 | - | - | $(-600) | - | $(-240) | - |
$4,275 65,350 kWh |
$1,125 90 kW-months/year |
- - MMBtu |
$(-600) - $ |
$(-240) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM |
Savings: $4,979 Cost: $8,800 |
$4,979 | 76,116 | - | - | - | - | - | - | - | - |
$4,979 76,116 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.721 INITIATE A PROGRAM TO ACQUIRE ISO CERTIFICATION |
Savings: $28,690 Cost: $71,725 |
$20,444 | 312,500 | $8,246 | 656 | - | - | - | - | - | - |
$20,444 312,500 kWh |
$8,246 656 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $472,645 Cost: $1,562,525 |
$179,720 | 2,717,187 | $78,202 | 6,223 | $177,685 | 8,740 | $(-600) | - | $37,638 | - | $179,720 2,717,187 kWh |
$78,202 6,223 kW-months/year |
$177,685 8,740 MMBtu |
$(-600) - $ |
$37,638 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $18,633 Cost: $5,000 |
$14,441 | 220,750 | $5,032 | 401 | - | - | $(-600) | - | $(-240) | - | $14,441 220,750 kWh |
$5,032 401 kW-months/year |
- - MMBtu |
$(-600) - $ |
$(-240) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | LPG | Personnel Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | LPG | Personnel Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||