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IAC Assessment: NC0448
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IAC Assessment: NC0448
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IAC Center North Carolina State
Assessment Year 2012
Principal Product Potato chips
NAICS 311919 - Other Snack Food Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $100,000,000-$500,000,000
# of Employees 220
Plant Area (Sq.Ft.) 106,000
Annual Production 40,000,000 Pounds
Production Hrs. Annual 6,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $281,386 4,205,440 kWh $0.07
Electricity Demand $94,806 8,218 kW-months/year $11.54
Natural Gas $757,168 177,285 MMBtu $4.27
TOTAL ENERGY COSTS $1,363,947
RECOMMENDED SAVINGS* $67,768 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,366
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$42,880
Cost:
$75,000
$(-8,830) (-132,000) $(-2,770) (-240) - - - - $(-2,400) - $56,880 - $(-8,830)
(-132,000)
kWh
$(-2,770)
(-240)
kW-months/year
-
-
MMBtu
-
-
$
$(-2,400)
-
$
$56,880
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$19,522
Cost:
$100,000
- - - - $19,522 4,572 - - - - - - -
-
kWh
-
-
kW-months/year
$19,522
4,572
MMBtu
-
-
$
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,746
Cost:
$5,600
- - - - $2,746 643 - - - - - - -
-
kWh
-
-
kW-months/year
$2,746
643
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,740
Cost:
$400
$1,325 19,800 $415 35 - - - - - - - - $1,325
19,800
kWh
$415
35
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$880
Cost:
$200
$989 14,784 $311 27 - - $(-300) - - - $(-120) - $989
14,784
kWh
$311
27
kW-months/year
-
-
MMBtu
$(-300)
-
$
-
-
$
$(-120)
-
$
TOTAL RECOMMENDED Savings:
$67,768
Cost:
$181,200
$(-6,516) (-97,416) $(-2,044) (-178) $22,268 5,215 $(-300) - $(-2,400) - $56,760 - $(-6,516)
(-97,416)
kWh
$(-2,044)
(-178)
kW-months/year
$22,268
5,215
MMBtu
$(-300)
-
$
$(-2,400)
-
$
$56,760
-
$
TOTAL IMPLEMENTED Savings:
$5,366
Cost:
$6,200
$2,314 34,584 $726 62 $2,746 643 $(-300) - - - $(-120) - $2,314
34,584
kWh
$726
62
kW-months/year
$2,746
643
MMBtu
$(-300)
-
$
-
-
$
$(-120)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost