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IAC Assessment: NC0551
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IAC Assessment: NC0551
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Carbon brushes
NAICS 335991 - Carbon and Graphite Product Manufacturing
SIC 3624 - Carbon And Graphite Products
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 66,000
Annual Production 4,000,000 Pieces
Production Hrs. Annual 8,400
Location (State) SC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,564 8,209,152 kWh $0.04
Electricity Demand $204,975 16,611 kW-months/year $12.34
Natural Gas $103,897 21,584 MMBtu $4.81
TOTAL ENERGY COSTS $643,436
RECOMMENDED SAVINGS* $46,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$25,598
Cost:
$8,900
$4,352 106,939 - - $21,246 4,417 $4,352
106,939
kWh
-
-
kW-months/year
$21,246
4,417
MMBtu
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$6,494
Cost:
$10,000
$6,494 206,800 - - - - $6,494
206,800
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,002
Cost:
$100
$577 14,174 $425 34 - - $577
14,174
kWh
$425
34
kW-months/year
-
-
MMBtu
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,392
Cost:
$6,000
$1,392 34,200 - - - - $1,392
34,200
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,626
Cost:
$2,505
- - - - $1,626 338 -
-
kWh
-
-
kW-months/year
$1,626
338
MMBtu
06: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$509
Cost:
$900
$509 12,507 - - - - $509
12,507
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,566
Cost:
$4,256
$820 20,148 $746 60 - - $820
20,148
kWh
$746
60
kW-months/year
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,783
Cost:
$42,000
- - - - $8,783 1,826 -
-
kWh
-
-
kW-months/year
$8,783
1,826
MMBtu
TOTAL RECOMMENDED Savings:
$46,970
Cost:
$74,661
$14,144 394,768 $1,171 94 $31,655 6,581 $14,144
394,768
kWh
$1,171
94
kW-months/year
$31,655
6,581
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas