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IAC Assessment: NC0554
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IAC Assessment: NC0554
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IAC Center North Carolina State
Assessment Year 2015
Principal Product Extruded plastics
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 75
Plant Area (Sq.Ft.) 111,327
Annual Production 2,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,353 9,622,800 kWh $0.04
Electricity Demand $285,963 16,951 kW-months/year $16.87
Natural Gas $33,725 3,782 MMBtu $8.92
TOTAL ENERGY COSTS $714,041
RECOMMENDED SAVINGS* $43,804 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,507
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,085
Cost:
$12,500
$5,085 124,030 - - - - - - - - $5,085
124,030
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$10,751
Cost:
$8,568
$10,751 262,208 - - - - - - - - $10,751
262,208
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,597
Cost:
$4,400
- - - - $1,597 179 - - - - -
-
kWh
-
-
kW-months/year
$1,597
179
MMBtu
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,465
Cost:
$12,000
- - - - $8,465 949 - - - - -
-
kWh
-
-
kW-months/year
$8,465
949
MMBtu
-
-
$
-
-
$
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$3,916
Cost:
$4,500
- - - - $3,916 439 - - - - -
-
kWh
-
-
kW-months/year
$3,916
439
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,384
Cost:
$100
$4,019 98,024 $2,265 134 - - $(-600) - $(-300) - $4,019
98,024
kWh
$2,265
134
kW-months/year
-
-
MMBtu
$(-600)
-
$
$(-300)
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,043
Cost:
$9,000
$2,371 57,834 $2,672 158 - - - - - - $2,371
57,834
kWh
$2,672
158
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$147
Cost:
$150
$147 3,594 - - - - - - - - $147
3,594
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$587
Cost:
$100
$345 8,410 $194 12 - - - - $48 - $345
8,410
kWh
$194
12
kW-months/year
-
-
MMBtu
-
-
$
$48
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,829
Cost:
$4,258
$1,809 44,123 $1,020 60 - - - - - - $1,809
44,123
kWh
$1,020
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$43,804
Cost:
$55,576
$24,527 598,223 $6,151 364 $13,978 1,567 $(-600) - $(-252) - $24,527
598,223
kWh
$6,151
364
kW-months/year
$13,978
1,567
MMBtu
$(-600)
-
$
$(-252)
-
$
TOTAL IMPLEMENTED Savings:
$23,507
Cost:
$33,408
$11,060 269,771 $3,285 194 $10,062 1,128 $(-600) - $(-300) - $11,060
269,771
kWh
$3,285
194
kW-months/year
$10,062
1,128
MMBtu
$(-600)
-
$
$(-300)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost