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IAC Assessment: NC0562
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IAC Assessment: NC0562
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IAC Center North Carolina State
Assessment Year 2016
Principal Product Brass plumbing fittings
NAICS 332913 - Plumbing Fixture Fitting and Trim Manufacturing
SIC 3432 - Plumbing Fixture Fittings And Trim
Sales $100,000,000-$500,000,000
# of Employees 370
Plant Area (Sq.Ft.) 304,000
Annual Production 13,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,068,235 32,141,282 kWh $0.06
Electricity Demand $124,350 100,908 kW-months/year $1.23
Natural Gas $644,389 105,426 MMBtu $6.11
TOTAL ENERGY COSTS $2,836,974
RECOMMENDED SAVINGS* $123,077 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,201
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost
$ kWh $ $ $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$47,821
Cost:
$40,000
$47,821 743,710 - - - - $47,821
743,710
kWh
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,093
Cost:
$200
$21,873 340,176 $(-300) - $(-480) - $21,873
340,176
kWh
$(-300)
-
$
$(-480)
-
$
03: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$29,861
Cost:
$3,000
$29,861 541,800 - - - - $29,861
541,800
kWh
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,108
Cost:
$100
$10,108 157,200 - - - - $10,108
157,200
kWh
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$12,750
Cost:
$8,750
$12,750 198,750 - - - - $12,750
198,750
kWh
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$399
Cost:
$900
$399 6,210 - - - - $399
6,210
kWh
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,045
Cost:
$900
$1,045 14,688 - - - - $1,045
14,688
kWh
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$123,077
Cost:
$53,850
$123,857 2,002,534 $(-300) - $(-480) - $123,857
2,002,534
kWh
$(-300)
-
$
$(-480)
-
$
TOTAL IMPLEMENTED Savings:
$31,201
Cost:
$300
$31,981 497,376 $(-300) - $(-480) - $31,981
497,376
kWh
$(-300)
-
$
$(-480)
-
$
Savings
Cost
$ kWh $ $ $ $
Electricity Usage Personnel Changes Ancillary Material Cost Electricity Usage Personnel Changes Ancillary Material Cost