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IAC Assessment: NC0629
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IAC Assessment: NC0629
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IAC Center North Carolina State
Assessment Year 2019
Principal Product Fiberglass veil
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3229 - Pressed And Blown Glass, Nec
Sales $100,000,000-$500,000,000
# of Employees 100
Plant Area (Sq.Ft.) 195,000
Annual Production 30,000 Pieces
Production Hrs. Annual 8,760
Location (State) NC
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $394,337 13,330,383 kWh $0.03
Electricity Demand $277,603 25,608 kW-months/year $10.84
Natural Gas $880,462 241,440 MMBtu $3.65
TOTAL ENERGY COSTS $1,552,402
RECOMMENDED SAVINGS* $62,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,243
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,243
Cost:
$610
$1,493 50,456 $750 69 - - $1,493
50,456
kWh
$750
69
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,106
Cost:
$100
$736 24,878 $370 34 - - $736
24,878
kWh
$370
34
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$281
Cost:
$750
$281 9,483 - - - - $281
9,483
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,371
Cost:
$5,000
$5,575 188,340 $2,796 258 - - $5,575
188,340
kWh
$2,796
258
kW-months/year
-
-
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,460
Cost:
$1,000
- - - - $2,460 674 -
-
kWh
-
-
kW-months/year
$2,460
674
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$329
Cost:
$250
- - - - $329 90 -
-
kWh
-
-
kW-months/year
$329
90
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$35,842
Cost:
$115,000
$(-3,812) (-128,772) $(-1,912) (-176) $41,566 11,388 $(-3,812)
(-128,772)
kWh
$(-1,912)
(-176)
kW-months/year
$41,566
11,388
MMBtu
08: 2.4154 AVOID REWINDING MOTORS MORE THAN TWICE Savings:
$11,808
Cost:
$25,282
$7,863 265,642 $3,945 364 - - $7,863
265,642
kWh
$3,945
364
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$62,440
Cost:
$147,992
$12,136 410,027 $5,949 549 $44,355 12,152 $12,136
410,027
kWh
$5,949
549
kW-months/year
$44,355
12,152
MMBtu
TOTAL IMPLEMENTED Savings:
$2,243
Cost:
$610
$1,493 50,456 $750 69 - - $1,493
50,456
kWh
$750
69
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas