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IAC Assessment: ND0299
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IAC Assessment: ND0299
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IAC Center Notre Dame Univ.
Assessment Year 1998
Principal Product Flex Metal Insulation
NAICS n/a
SIC 3296 - Mineral Wool
Sales $5,000,000-$10,000,000
# of Employees 55
Plant Area (Sq.Ft.) 120,000
Annual Production 20,000 Thousand Feet
Production Hrs. Annual 3,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,100 1,774,912 kWh $0.04
Electricity Demand $30,246 5,145 kW-months/year $5.88
Electricity Fees $1,266 - $ -
Natural Gas $118,831 26,871 MMBtu $4.42
TOTAL ENERGY COSTS $225,443
RECOMMENDED SAVINGS* $27,409 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,946
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $
01: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$18,816
Cost:
$40,000
- - - - - - $18,816 4,595 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$18,816
4,595
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,866
Cost:
$180
$2,866 47,773 - - - - - - - - - - - - $2,866
47,773
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 4.711 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$1,351
Cost:
$250
- - - - $1,351 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,351
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,000
Cost:
$50
- - - - - - - - - - - - $1,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$1,000
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$629
Cost:
$792
$629 10,258 - - - - - - - - - - - - $629
10,258
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$489
Cost:
$1,696
$182 6,155 $307 32 - - - - - - - - - - $182
6,155
kWh
$307
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$455
Cost:
$130
$455 7,620 - - - - - - - - - - - - $455
7,620
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$380
Cost:
$1,715
$551 9,086 - - - - $(-171) (-39) - - - - - - $551
9,086
kWh
-
-
kW-months/year
-
-
$
$(-171)
(-39)
MMBtu
-
-
gal
-
-
lb
-
-
$
09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$329
Cost:
-
- - - - $329 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$329
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$266
Cost:
$1,008
- - - - - - $266 60 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$266
60
MMBtu
-
-
gal
-
-
lb
-
-
$
11: 2.7145 INSTALL SKYLIGHTS Savings:
$672
Cost:
$223
- - - - - - $672 152 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$672
152
MMBtu
-
-
gal
-
-
lb
-
-
$
12: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$80
Cost:
$50
- - - - - - - - $80 8 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$80
8
gal
-
-
lb
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$70
Cost:
-
$70 1,172 - - - - - - - - - - - - $70
1,172
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
14: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$6
Cost:
-
- - - - - - - - - - $6 1 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$6
1
lb
-
-
$
TOTAL RECOMMENDED Savings:
$27,409
Cost:
$46,094
$4,753 82,064 $307 32 $1,680 - $19,583 4,768 $80 8 $6 1 $1,000 - $4,753
82,064
kWh
$307
32
kW-months/year
$1,680
-
$
$19,583
4,768
MMBtu
$80
8
gal
$6
1
lb
$1,000
-
$
TOTAL IMPLEMENTED Savings:
$6,946
Cost:
$3,148
$4,202 72,978 $307 32 $1,351 - - - $80 8 $6 1 $1,000 - $4,202
72,978
kWh
$307
32
kW-months/year
$1,351
-
$
-
-
MMBtu
$80
8
gal
$6
1
lb
$1,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Primary Product