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IAC Assessment: ND0309
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IAC Assessment: ND0309
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IAC Center Notre Dame Univ.
Assessment Year 1998
Principal Product Injection-Molded Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 87,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Demand $227,719 18,074 kW-months/year $12.60
Electricity Fees $341 - $ -
Natural Gas $4,173 814 MMBtu $5.13
TOTAL ENERGY COSTS $238,384
RECOMMENDED SAVINGS* $25,751 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,093
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ Tgal
01: 2.8112 COMBINE UTILITY METERS Savings:
$12,379
Cost:
$24,759
- - - - $12,379 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$12,379
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,616
Cost:
$17,376
$3,186 75,029 $1,430 178 - - - - - - - - - - $3,186
75,029
kWh
$1,430
178
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$3,750
Cost:
$125
- - - - - - - - - - $3,750 15 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$3,750
15
lb
-
-
Tgal
04: 4.131 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$1,604
Cost:
$2,500
- - - - - - - - - - - - $1,604 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$1,604
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,366
Cost:
$1,000
$913 24,033 $453 48 - - - - - - - - - - $913
24,033
kWh
$453
48
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
06: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$848
Cost:
$100
- - - - - - - - $848 270 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$848
270
gal
-
-
lb
-
-
Tgal
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$478
Cost:
-
- - - - $478 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$478
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$458
Cost:
$800
$329 7,620 $129 15 - - - - - - - - - - $329
7,620
kWh
$129
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$131
Cost:
$60
$131 2,345 - - - - - - - - - - - - $131
2,345
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
10: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$101
Cost:
$250
$161 2,638 - - - - $(-60) (-12) - - - - - - $161
2,638
kWh
-
-
kW-months/year
-
-
$
$(-60)
(-12)
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
11: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$20
Cost:
$20
$20 293 - - - - - - - - - - - - $20
293
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
Tgal
TOTAL RECOMMENDED Savings:
$25,751
Cost:
$46,990
$4,740 111,958 $2,012 241 $12,857 - $(-60) (-12) $848 270 $3,750 15 $1,604 - $4,740
111,958
kWh
$2,012
241
kW-months/year
$12,857
-
$
$(-60)
(-12)
MMBtu
$848
270
gal
$3,750
15
lb
$1,604
-
Tgal
TOTAL IMPLEMENTED Savings:
$6,093
Cost:
$17,556
$3,337 77,667 $1,430 178 $478 - - - $848 270 - - - - $3,337
77,667
kWh
$1,430
178
kW-months/year
$478
-
$
-
-
MMBtu
$848
270
gal
-
-
lb
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Water Consumption