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IAC Assessment: ND0316
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IAC Assessment: ND0316
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IAC Center Notre Dame Univ.
Assessment Year 1998
Principal Product Trophies
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 100,000
Annual Production 20,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $214,337 4,008,793 kWh $0.05
Electricity Demand $82,578 8,581 kW-months/year $9.62
Natural Gas $55,600 11,431 MMBtu $4.86
TOTAL ENERGY COSTS $352,515
RECOMMENDED SAVINGS* $42,263 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,799
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$17,390
Cost:
$46,000
$(-3,823) (-71,512) $(-1,376) (-143) - - $22,589 4,648 - - - - - - - - $(-3,823)
(-71,512)
kWh
$(-1,376)
(-143)
kW-months/year
-
-
$
$22,589
4,648
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7229 AIR CONDITION ONLY SPACE NECESSARY Savings:
$8,600
Cost:
$37,000
$8,600 160,903 - - - - - - - - - - - - - - $8,600
160,903
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$602
Cost:
$80
$602 11,137 - - - - - - - - - - - - - - $602
11,137
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,665
Cost:
-
- - - - $4,665 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,665
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,167
Cost:
$9,920
$2,329 43,669 $838 87 - - - - - - - - - - - - $2,329
43,669
kWh
$838
87
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 4.811 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$2,075
Cost:
$250
- - - - - - - - - - - - $2,075 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
$2,075
-
$
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,405
Cost:
$250
- - - - - - $1,405 289 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,405
289
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,335
Cost:
$600
$982 18,464 $353 37 - - - - - - - - - - - - $982
18,464
kWh
$353
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$794
Cost:
$150
$558 10,551 $236 24 - - - - - - - - - - - - $558
10,551
kWh
$236
24
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$617
Cost:
$363
$617 11,430 - - - - - - - - - - - - - - $617
11,430
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
11: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$485
Cost:
$400
$485 9,086 - - - - - - - - - - - - - - $485
9,086
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
12: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$393
Cost:
$200
- - - - - - - - $393 3,768 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$393
3,768
gal
-
-
lb
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$342
Cost:
$550
$132 2,345 $33 3 - - - - - - - - - - $177 - $132
2,345
kWh
$33
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$177
-
$
14: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$393
Cost:
$60
- - - - - - - - - - $393 4,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$393
4,800
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$42,263
Cost:
$95,823
$10,482 196,073 $84 8 $4,665 - $23,994 4,937 $393 3,768 $393 4,800 $2,075 - $177 - $10,482
196,073
kWh
$84
8
kW-months/year
$4,665
-
$
$23,994
4,937
MMBtu
$393
3,768
gal
$393
4,800
lb
$2,075
-
$
$177
-
$
TOTAL IMPLEMENTED Savings:
$8,799
Cost:
$1,453
$2,759 51,582 $589 61 $4,665 - - - $393 3,768 $393 4,800 - - - - $2,759
51,582
kWh
$589
61
kW-months/year
$4,665
-
$
-
-
MMBtu
$393
3,768
gal
$393
4,800
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost