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IAC Assessment: ND0323
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DOE MESC
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IAC Assessment: ND0323
IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Teflon Products
NAICS n/a
SIC 3083 - Laminated Plastics Plate & Sheet
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 28,000
Annual Production 100,000,000 Pieces
Production Hrs. Annual 6,120
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Demand $38,122 4,506 kW-months/year $8.46
Electricity Fees $5,978 - $ -
Natural Gas $4,972 870 MMBtu $5.71
TOTAL ENERGY COSTS $49,188
RECOMMENDED SAVINGS* $17,537 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,925
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$7,589
Cost:
$40,800
$14,449 440,797 $3,022 317 - - $(-9,882) (-1,880) - - - - - - $14,449
440,797
kWh
$3,022
317
kW-months/year
-
-
$
$(-9,882)
(-1,880)
MMBtu
-
-
gal
-
-
$
-
-
$
02: 4.8110 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$3,731
Cost:
$250
- - - - $3,731 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,731
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
03: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,584
Cost:
-
- - - - $2,451 - $133 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,451
-
$
$133
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 4.2220 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$546
Cost:
$991
$297 9,086 $181 19 - - - - - - - - $68 - $297
9,086
kWh
$181
19
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
$68
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,064
Cost:
$500
$1,064 32,532 - - - - - - - - - - - - $1,064
32,532
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$736
Cost:
$1,746
$403 12,309 $333 35 - - - - - - - - - - $403
12,309
kWh
$333
35
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$670
Cost:
$140
$427 12,896 $243 26 - - - - - - - - - - $427
12,896
kWh
$243
26
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$256
Cost:
$600
$163 4,982 $93 10 - - - - - - - - - - $163
4,982
kWh
$93
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
09: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$114
Cost:
$100
- - - - - - - - $114 18 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$114
18
gal
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$109
Cost:
$360
$40 1,172 $16 2 - - - - - - $53 - - - $40
1,172
kWh
$16
2
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$53
-
$
-
-
$
11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$106
Cost:
$200
$106 3,224 - - - - - - - - - - - - $106
3,224
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
12: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$32
Cost:
$10
- - - - - - $32 6 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$32
6
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$17,537
Cost:
$45,697
$16,949 516,998 $3,888 409 $6,182 - $(-9,717) (-1,874) $114 18 $53 - $68 - $16,949
516,998
kWh
$3,888
409
kW-months/year
$6,182
-
$
$(-9,717)
(-1,874)
MMBtu
$114
18
gal
$53
-
$
$68
-
$
TOTAL IMPLEMENTED Savings:
$7,925
Cost:
$2,191
$993 30,188 $517 55 $6,182 - $165 6 - - - - $68 - $993
30,188
kWh
$517
55
kW-months/year
$6,182
-
$
$165
6
MMBtu
-
-
gal
-
-
$
$68
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Ancillary Material Cost One-time Revenue or Avoided Cost