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IAC Assessment: ND0328
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IAC Assessment: ND0328
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Gray Iron Castings
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 87,000
Annual Production 18,760 Tons
Production Hrs. Annual 7,200
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $535,414 16,765,827 kWh $0.03
Electricity Demand $293,214 47,080 kW-months/year $6.23
Natural Gas $54,246 15,116 MMBtu $3.59
TOTAL ENERGY COSTS $882,874
RECOMMENDED SAVINGS* $31,243 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,994
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 4.222 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$12,717
Cost:
$27,395
$1,465 41,032 $426 69 - - - - - - - - $10,826 - $1,465
41,032
kWh
$426
69
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$10,826
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,575
Cost:
$1,100
$6,644 185,815 $1,931 310 - - - - - - - - - - $6,644
185,815
kWh
$1,931
310
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$6,212
Cost:
$7,590
$(-2,484) (-69,461) $(-721) (-116) - - - - $9,616 - $(-199) - - - $(-2,484)
(-69,461)
kWh
$(-721)
(-116)
kW-months/year
-
-
MMBtu
-
-
lb
$9,616
-
$
$(-199)
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$912
Cost:
$950
$707 19,637 $205 33 - - - - - - - - - - $707
19,637
kWh
$205
33
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$892
Cost:
$200
$892 24,912 - - - - - - - - - - - - $892
24,912
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$748
Cost:
$250
- - $748 120 - - - - - - - - - - -
-
kWh
$748
120
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$489
Cost:
$1,068
$377 10,551 $112 18 - - - - - - - - - - $377
10,551
kWh
$112
18
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$285
Cost:
-
- - - - - - - - $285 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$285
-
$
-
-
$
-
-
$
09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$293
Cost:
$350
$101 2,931 $235 38 $(-43) (-12) - - - - - - - - $101
2,931
kWh
$235
38
kW-months/year
$(-43)
(-12)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$120
Cost:
$75
- - - - - - $120 3,200 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$120
3,200
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$31,243
Cost:
$38,978
$7,702 215,417 $2,936 472 $(-43) (-12) $120 3,200 $9,901 - $(-199) - $10,826 - $7,702
215,417
kWh
$2,936
472
kW-months/year
$(-43)
(-12)
MMBtu
$120
3,200
lb
$9,901
-
$
$(-199)
-
$
$10,826
-
$
TOTAL IMPLEMENTED Savings:
$20,994
Cost:
$36,260
$(-312) (-8,792) $658 106 - - $120 3,200 $9,901 - $(-199) - $10,826 - $(-312)
(-8,792)
kWh
$658
106
kW-months/year
-
-
MMBtu
$120
3,200
lb
$9,901
-
$
$(-199)
-
$
$10,826
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost