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IAC Assessment: ND0330
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IAC Assessment: ND0330
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IAC Center Notre Dame Univ.
Assessment Year 1999
Principal Product Insulated Metal Doors
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 113
Plant Area (Sq.Ft.) 85,000
Annual Production 700,000 Pieces
Production Hrs. Annual 6,240
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $58,905 1,955,451 kWh $0.03
Electricity Demand $53,290 4,885 kW-months/year $10.91
Electricity Fees $5,873 - $ -
Natural Gas $62,791 13,228 MMBtu $4.75
TOTAL ENERGY COSTS $180,859
RECOMMENDED SAVINGS* $27,421 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,369
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $ $ Tgal
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,347
Cost:
$200
$1,347 44,842 - - - - - - - - - - - - - - - - $1,347
44,842
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$228
Cost:
$320
$81 2,638 $40 4 - - - - - - - - - - $107 - - - $81
2,638
kWh
$40
4
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$107
-
$
-
-
Tgal
03: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$15
Cost:
$10
$15 586 - - - - - - - - - - - - - - - - $15
586
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,950
Cost:
$3,800
- - - - - - $3,950 832 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,950
832
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,337
Cost:
$1,000
$992 32,825 $345 32 - - - - - - - - - - - - - - $992
32,825
kWh
$345
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,430
Cost:
$4,252
- - - - $5,430 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,430
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$131
Cost:
$350
$65 2,052 $108 10 - - $(-42) (-9) - - - - - - - - - - $65
2,052
kWh
$108
10
kW-months/year
-
-
$
$(-42)
(-9)
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 3.7214 REDUCE OR ELIMINATE WASTE Savings:
$1,067
Cost:
$95
- - - - - - - - $200 - $867 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$200
-
lb
$867
-
$
-
-
$
-
-
$
-
-
Tgal
09: 3.4151 MINIMIZE WATER USAGE Savings:
$821
Cost:
$960
- - - - - - - - - - - - - - - - $821 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
$821
-
Tgal
10: 4.222 PURCHASE RE-CONDITIONED MATERIAL INSTEAD OF NEW Savings:
$3,873
Cost:
$17,271
$2,283 75,909 $1,590 146 - - - - - - - - - - - - - - $2,283
75,909
kWh
$1,590
146
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
11: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,469
Cost:
$1,375
$1,980 65,651 $1,379 126 - - - - - - - - - - $110 - - - $1,980
65,651
kWh
$1,379
126
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$110
-
$
-
-
Tgal
12: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,763
Cost:
$750
$2,763 91,735 - - - - - - - - - - - - - - - - $2,763
91,735
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
13: 4.811 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$2,990
Cost:
$250
- - - - - - - - - - - - $2,990 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$2,990
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$27,421
Cost:
$30,633
$9,526 316,238 $3,462 318 $5,430 - $3,908 823 $200 - $867 - $2,990 - $217 - $821 - $9,526
316,238
kWh
$3,462
318
kW-months/year
$5,430
-
$
$3,908
823
MMBtu
$200
-
lb
$867
-
$
$2,990
-
$
$217
-
$
$821
-
Tgal
TOTAL IMPLEMENTED Savings:
$22,369
Cost:
$27,573
$5,706 189,626 $3,009 276 $5,430 - $3,950 832 $200 - $867 - $2,990 - $217 - - - $5,706
189,626
kWh
$3,009
276
kW-months/year
$5,430
-
$
$3,950
832
MMBtu
$200
-
lb
$867
-
$
$2,990
-
$
$217
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption